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Page 3 

ENGLISH

  

 

Jandy

®

 Pro Series, Hi-E2

®

 and Hi-E2R Gas-Fired Heater   

|

   Installation & Operation Manual

Table of Contents

Section 1.  General Information ....................... 4

1.1 Introduction ......................................................... 4
1.2 Description ......................................................... 4
1.3 Warranty ............................................................. 4

Section 2.  Installation Instructions ................. 4

2.1  General Requirements ....................................... 4
2.2  Heater Assembly and Preparation ...................... 5
2.3  Heater Location .................................................. 5
2.4  Installation Clearances ....................................... 5
2.5  Outdoor Installation ............................................ 5
2.6  Outdoor Shelter Installation (Canada) ................ 6
2.7  Indoor Installation ............................................... 6

2.7.1  Preparation of Heater For Indoor  

Installation .................................................... 6

2.7.2  Combustion Air Requirements for  

One-Pipe Installation .................................... 7

2.7.3  Two-Pipe Installation (Direct Vent) ............... 7

2.8  Condensate Disposal ....................................... 10
2.9  Gas Supply and Piping ......................................11

2.9.1  Special Precautions for LP Gas ................. 12

2.10  Electric Wiring .................................................. 12

2.10.1.  Electrical Power .......................................... 12

2.10.2 Bonding ...................................................... 13

2.10.3  Auxiliary Time Clock Wiring ........................ 14

2.10.4  Remote Operation ...................................... 14

2.11  Water Piping ..................................................... 14

2.11.1  Reversal of Water Connections .................. 14

2.11.2  Pool/Spa Piping Systems ........................... 15

2.11.3  Connections at Heater................................ 16

2.11.4  Pressure Relief Valve and  

Temperature Relief Valve ........................... 16

2.11.5  Automatic Chlorinators  

(Chemical Feeders) .................................... 16

2.12  Start-up and Adjustment ................................... 17

2.12.1  Normal Operation ....................................... 17

2.12.2 Start-up ....................................................... 17

2.12.3 Condensate ................................................ 17

2.12.4  Gas Pressure ............................................. 18

2.12.5  Adjustment of Water Pressure  Switch ....... 18

2.12.6  Water Temperature Rise............................. 19

Section 3.  Operating Instructions ................. 19

3.1  Start-Up Procedure .......................................... 20
3.2  Temperature Controls ....................................... 20
3.3  Lighting and Shutdown ..................................... 21

3.3.1  Lighting the Heater ..................................... 21

3.3.2 Shutdown ................................................... 21

3.4  Water Chemistry ............................................... 21

3.4.1 Pools .......................................................... 21

3.4.2 Spas ........................................................... 21

3.5  Spa/Hot Tub Safety Rules ................................ 22
3.6  Swimming Pool Energy Savings Tips ............... 22
3.7  Seasonal Care .................................................. 23

3.7.1  Spring and Fall Operation .......................... 23

3.7.2 Winterizing .................................................. 23

3.8  Periodic Inspection ........................................... 23

3.8.1  Owner Inspection ....................................... 23

3.8.2  Professional Inspection .............................. 24

Section 4.  Maintenance and Service ............. 24

4.1 General ............................................................. 25
4.2  Induced-Draft Combustion System .................. 25
4.3  Heater Components and Their Operation ........ 26
4.4  Combustion Air Filter ........................................ 26
4.5  Electrical Trouble Shooting ............................... 27

4.5.1  115V Electrical Power Supply .................... 28

4.5.2  Control Circuit Trouble Shooting ................ 28

4.6  Venturi Combustion Flow System .................... 30

4.6.1  Pressure Measurement Ports..................... 30

4.6.2  Venturi System Checkout ........................... 30

4.6.3  Air Flow Investigation ................................. 32

4.6.4  Fuel Gas Type and Gas Orifice Size

 .......... 33

4.6.5  High Elevation Operation ........................... 33

4.7  Combustion Condensate .................................. 33
4.8  Major Component Service ................................ 34

Section 5.  Capacities and Dimensions ......... 34

5.1  General Information .......................................... 34

Section 6.  Replacement Parts ....................... 35

6.1  Ordering Information ........................................ 35
6.2  Parts List .......................................................... 35
6.3  Exploded View .................................................. 37

Содержание HI-E2

Страница 1: ...ion and or operation can create carbon monoxide gas and flue gases which can cause serious injury property damage or death For indoor installations as an additional measure of safety Zodiac Pool Syste...

Страница 2: ......

Страница 3: ...tion 17 2 12 2 Start up 17 2 12 3 Condensate 17 2 12 4 Gas Pressure 18 2 12 5 Adjustment of Water Pressure Switch 18 2 12 6 Water Temperature Rise 19 Section 3 Operating Instructions 19 3 1 Start Up P...

Страница 4: ...arranty The Hi E2 is sold with a limited factory warranty A copy of the warranty is included in a plastic bag inside the heater The warranty does not cover damage caused by improper installation opera...

Страница 5: ...building codes for additional requirements CAUTION When pool equipment is located below the pool surface a leak from any component can cause large scale water loss or flooding Zodiac Pool Systems Inc...

Страница 6: ...of the heater The correct size drill bit is usually provided with the concrete screws when purchased Place a screw in each of the holes and fasten the heater to the equipment pad see Figure 2 Do not o...

Страница 7: ...and Ventilation Air Model Required net free area in square inches sq cm for each of 2 openings one 1 near ceiling and one 1 near floor Directly Through an Exterior Wall Through Horizontal Ducts 350 88...

Страница 8: ...boratory NRTL as being compliant with the applicable requirements of the Underwriters Laboratories UL standard for safety for Venting Systems for Gas Burning Appliances Categories II III and IV ANSI U...

Страница 9: ...on inlets etc In the United States this distance must be at least 4 feet 1 21 m In Canada it must be at least 10 feet 3 04 m five 5 elbows Per Table 3 Only 16 feet of 4 vent pipe would be allowable wh...

Страница 10: ...e it can be disposed of properly Support vent piping with suitable hangers so its weight does not bear on the heater or building penetration and so that piping joints are not strained Support horizont...

Страница 11: ...wer A package of limestone gravel neutralizer is provided with the condensate assembly Remove the neutralizer from the packing and spread evenly throughout the tray and around the properly placed tube...

Страница 12: ...s control during testing When the heater is started check the supply pressure to verify that it is adequate during heater operation Undersize piping a restrictive fitting or an undersize gas meter can...

Страница 13: ...aune Vert Mauve GY Gray Gris COMB FAN Ventilateur combustion 115V 60Hz H0205500F IGN120 IND W W BK GY R BR TR TH DIGITAL IGNITION CONTROL BK Hi E2 Figure 15 Wiring diagram Hi E2 pool heater The Hi E2...

Страница 14: ...ff from a remote location Contact your local Jandy Pro Series distributor for information on the AquaLink RS control system to fit your back yard recreational needs An interrupt on off type remote can...

Страница 15: ...the brass fitting 5 Remove the temperature control sensor by removing the retainer bracket and its cap screws 6 Disconnect the limit switch wires from the limit switches The limit switches and the sho...

Страница 16: ...d A pressure relief valve is not supplied with the Hi E2 All equipment installations need to be in accordance with the manufacturers instructions To install a pressure relief valve 1 Remove the 3 4 br...

Страница 17: ...in the system when installing a PRV Any pressure relief valve installed must comply with provisions of the standard described in ANSI Z21 22 for the United Sates or CSA 4 4 in Canada Some local codes...

Страница 18: ...its operation and settings as outlined in the maintenance section of this manual 2 12 4 1 Step down Gas Pressure Regulator The step down regulator does not change requirements for gas supply piping o...

Страница 19: ...tem or a larger pump Before proceeding with either remedy verify proper heater operation Low gas input results in low temperature rise and vice versa A problem with the heater internal bypass assembly...

Страница 20: ...de of the service door and also on the inside of the control compartment door Lighting instructions are as follows 1 Turn off all electrical power to the heater at the main junction box 2 Open the con...

Страница 21: ...factor of the pool water between 7 4 and 7 6 See Table 7 for guidelines on other chemical measurements 3 4 2 Spas The proper chemical balance in spa water is more critical than in a swimming pool hea...

Страница 22: ...se spas or hot tubs 3 4 2 2 Saturation Index PH Total Alkalinity TA temperature Calcium Hardness and Total Dissolved Solids TDS play a role in whether the water is either corrosive or scale forming Th...

Страница 23: ...the 78 F 26 C level before expected usage keeping in mind to allow enough lead time for the water to reach the desired temperature 6 During the winter shut down the heater by following the lighting a...

Страница 24: ...technician when inspecting and servicing the heater To reactivate the heater in the spring have a qualified professional technician reassemble the heater as follows 1 Attach the pressure switch fitti...

Страница 25: ...lter and strainers aren t clogged that there are no mis positioned water valves that the gas or electric power supplies aren t shut off and that time clocks are properly adjusted Also be sure that the...

Страница 26: ...ixture monitors the flame and controls the combustion blower and gas valve When the temperature control requires heat the ignition control starts the blower providing a pre purge of the combustion cha...

Страница 27: ...tings or similar devices may be the problem Voltage outside of the above range may be due to poor wiring poor connections other loads such as air conditioning compressors or to an electric utility com...

Страница 28: ...ectrical power or setting the control to Off 4 5 2 3 Fireman Switch and External Interlocks Probe for voltage at point 3 the other connection of the terminal block which has a white wire connected to...

Страница 29: ...l for heat Observe that the normal sequence takes place by noting blower operation the glow of the igniter through the combustion chamber sight glass and then voltage at point 8 If the blower does not...

Страница 30: ...on heater The manometer will read zero until the gas valve opens and then it will indicate the gas orifice differential The gas orifice differential should be 4 0 0 3 WC for a unit at sea level See s...

Страница 31: ...other elevations Note that when the heater is operated with the gas valve off it will eventually lock out because the ignition control does not sense flame Normally there will be enough time to obtai...

Страница 32: ...ockage in the combustion air supply system Correct any such problems and verify normal operation by returning to the venturi system checkout procedures Pressure readings will be less if the heater is...

Страница 33: ...eration Check for blockage by disconnecting drainage tubes at the collector and the vent diffuser Probe these openings with a tool or wire hook to dislodge any debris Limestone gravel neutralizer is r...

Страница 34: ...04300 18 By Pass Valve Assembly 350 R0304400 19 Flow Control Cap 350 S0076700 20 By Pass Valve Gasket 350 R0011400 21 By Pass Valve Spring 350 R0304500 22 By Pass Valve Rod 350 R0304900 23 By Pass Val...

Страница 35: ...oor Exhaust Grill 350 R0348400 57 Indoor Vent Collar not shown 350 R0307900 58 Condensate Trap Assembly 350 R0303300 59 Limestone Gravel 350 R0306200 60 Condensate Trap Cover 350 R0213300 Venturi Hard...

Страница 36: ...ired Heater Installation Operation Manual 42 46 65 66 12 45 44 43 55 56 86 40 30 38 41 83 84 30A 34 32 33 39 36 37 35 6 4 10 1316 48 85 54 1 75 81 87 53 50 51 52 17 14 3 18 23 15 29 49 8 9 2 5 58 60 6...

Страница 37: ...Page 37 ENGLISH Jandy Pro Series Hi E2 and Hi E2R Gas Fired Heater Installation Operation Manual NOTES...

Страница 38: ...Page 38 ENGLISH Jandy Pro Series Hi E2 and Hi E2R Gas Fired Heater Installation Operation Manual NOTES...

Страница 39: ...Page 39 ENGLISH Jandy Pro Series Hi E2 and Hi E2R Gas Fired Heater Installation Operation Manual NOTES...

Страница 40: ...CA 92081 1 800 822 7933 www jandy com ZODIAC is a registered trademark of Zodiac International S A S U used under license All other trademarks referenced herein are the property of their respective ow...

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