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Page 11 

ENGLISH

  

 

Jandy

®

 Pro Series, Hi-E2

®

 and Hi-E2R Gas-Fired Heater   

|

   Installation & Operation Manual

Figure 12.  Condensate drain and trap.

Trap

Overfl ow

To

Disposal

Water Level

Pushed Down

Slightly

Water Level

Pulled Up

2"-3"

(50-75 mm)

Condensate

From

Collector

Drain

Condensate From

Vent/Blower Drains

1/4" - 3/8"

(6-10 mm)

Figure 13.   Manual Shut-off Valve and Sediment Trap.

of condensate can be produced in an hour. Condensate is 

mildly acidic. Before treatment, its “pH” is typically in the 

3.5 to 6.0 range.
Handling and disposal of condensate is not complicated, 

but it must be done correctly to prevent problems or 

complaints. A trap/neutralizer assembly is provided with 

the heater to simplify installation. This assembly is easily 

installed in the base of the heater. Figure 11 illustrates its 

installation and the routing of drain tubes.

To install the condensate assembly, fi rst install the 

short length of 5/8" I.D. tubing (Collector Drain) on 

the barbed fi tting on the bottom of the condensate 

collector.

  Then drop the condensate tray into the opening 

in the base pan of the heater, bending the 5/8" tubing as 

necessary to get the tube into the tray. Readjust the 5/8" 

tubing so that its lower end is 1/4" - 3/8" above the bottom 

of the tray. The tray can be positioned with the outlet fi tting 

to the right, as shown in Figure 11, or with the fi tting to the 

left, depending on the direction required for condensate 

disposal. Connect the piece of 1/2" I.D. tubing to this 

outlet fi tting and route it out of the heater through the hole 

in the side of the base panel. This tube carries condensate 

to the drain. If this disposal tube is routed to the left, 

remove the plug button from the hole on the left side of the 

base panel and push it into the hole on the right side.
Connect the remaining short piece of 3/8" I.D. tubing to 

the barbed tee fi tting in the tubing immediately in front of 

the blower. Position this tubing so that its bottom end is 

1/4"-3/8" above the bottom of the condensate tray. This 

tube provides drainage for the vent duct and blower.
A package of limestone gravel neutralizer is provided with 

the condensate assembly. Remove the neutralizer from the 

packing and spread evenly throughout the tray and around 

the properly placed tubes. Be sure that a limestone pebble 

does not plug any of the tubes.

IMPORTANT 

After placing the limestone neutralizer in 

the tray add water until the water level is at the same 

height as the overflow, see figure 12. Place the cover 

on the tray when this is done.

It is important that there be no sagging sections of tubing 

to trap water. Drainage to the trap and out of the trap 

to the drain must be assured by continuous downward 

routing of these tubes. It may be necessary to elevate 

the heater to provide downward routing. The outlet of 

the disposal tube must be open to the air. PVC pipe is 

recommended for long drain tubes.
If a gravity drain is not available, a condensate pump 

must be provided in the fi eld. Suitable condensate pumps 

are available commercially at air conditioning equipment 

distributors.
Incorrect installation of the condensate assembly or 

tubing can result in overfl ow or waterlogging of the vent. 

In normal operation, water accumulates in the tray at the 

level of the outlet fi tting, and this provides a “water seal” 

which accommodates combustion system pressures. Figure 

12 illustrates the water seal. Note that water is “pulled” 

up toward the condensate collector pan and is pushed 

down slightly by the vent/blower drain. If there is no water 

seal, air rushes into the collector drain, preventing normal 

drainage of condensate water, until vent drainage provides 

the seal. See Section 2.12, Start-Up and Adjustment.

The installer must be sure to take whatever measures 

are necessary to prevent property damage by condensate 

overfl ow. If the heater location is such that this water 

can directly or indirectly damage a building, furnishings 

or other property, an overfl ow pan or other appropriate 

preventative measure should be provided.

2.9  Gas Supply and Piping

Before installing gas piping, check the rating plate on the 

heater to be sure that the heater is for use with the correct 

(available) gas. Make sure that gas supply pressure is 

adequate per the requirements in Table 4. 

PIPE 

NIPPLE

SEDIMENT TRAP

3 in

(

(

Содержание HI-E2

Страница 1: ...ion and or operation can create carbon monoxide gas and flue gases which can cause serious injury property damage or death For indoor installations as an additional measure of safety Zodiac Pool Syste...

Страница 2: ......

Страница 3: ...tion 17 2 12 2 Start up 17 2 12 3 Condensate 17 2 12 4 Gas Pressure 18 2 12 5 Adjustment of Water Pressure Switch 18 2 12 6 Water Temperature Rise 19 Section 3 Operating Instructions 19 3 1 Start Up P...

Страница 4: ...arranty The Hi E2 is sold with a limited factory warranty A copy of the warranty is included in a plastic bag inside the heater The warranty does not cover damage caused by improper installation opera...

Страница 5: ...building codes for additional requirements CAUTION When pool equipment is located below the pool surface a leak from any component can cause large scale water loss or flooding Zodiac Pool Systems Inc...

Страница 6: ...of the heater The correct size drill bit is usually provided with the concrete screws when purchased Place a screw in each of the holes and fasten the heater to the equipment pad see Figure 2 Do not o...

Страница 7: ...and Ventilation Air Model Required net free area in square inches sq cm for each of 2 openings one 1 near ceiling and one 1 near floor Directly Through an Exterior Wall Through Horizontal Ducts 350 88...

Страница 8: ...boratory NRTL as being compliant with the applicable requirements of the Underwriters Laboratories UL standard for safety for Venting Systems for Gas Burning Appliances Categories II III and IV ANSI U...

Страница 9: ...on inlets etc In the United States this distance must be at least 4 feet 1 21 m In Canada it must be at least 10 feet 3 04 m five 5 elbows Per Table 3 Only 16 feet of 4 vent pipe would be allowable wh...

Страница 10: ...e it can be disposed of properly Support vent piping with suitable hangers so its weight does not bear on the heater or building penetration and so that piping joints are not strained Support horizont...

Страница 11: ...wer A package of limestone gravel neutralizer is provided with the condensate assembly Remove the neutralizer from the packing and spread evenly throughout the tray and around the properly placed tube...

Страница 12: ...s control during testing When the heater is started check the supply pressure to verify that it is adequate during heater operation Undersize piping a restrictive fitting or an undersize gas meter can...

Страница 13: ...aune Vert Mauve GY Gray Gris COMB FAN Ventilateur combustion 115V 60Hz H0205500F IGN120 IND W W BK GY R BR TR TH DIGITAL IGNITION CONTROL BK Hi E2 Figure 15 Wiring diagram Hi E2 pool heater The Hi E2...

Страница 14: ...ff from a remote location Contact your local Jandy Pro Series distributor for information on the AquaLink RS control system to fit your back yard recreational needs An interrupt on off type remote can...

Страница 15: ...the brass fitting 5 Remove the temperature control sensor by removing the retainer bracket and its cap screws 6 Disconnect the limit switch wires from the limit switches The limit switches and the sho...

Страница 16: ...d A pressure relief valve is not supplied with the Hi E2 All equipment installations need to be in accordance with the manufacturers instructions To install a pressure relief valve 1 Remove the 3 4 br...

Страница 17: ...in the system when installing a PRV Any pressure relief valve installed must comply with provisions of the standard described in ANSI Z21 22 for the United Sates or CSA 4 4 in Canada Some local codes...

Страница 18: ...its operation and settings as outlined in the maintenance section of this manual 2 12 4 1 Step down Gas Pressure Regulator The step down regulator does not change requirements for gas supply piping o...

Страница 19: ...tem or a larger pump Before proceeding with either remedy verify proper heater operation Low gas input results in low temperature rise and vice versa A problem with the heater internal bypass assembly...

Страница 20: ...de of the service door and also on the inside of the control compartment door Lighting instructions are as follows 1 Turn off all electrical power to the heater at the main junction box 2 Open the con...

Страница 21: ...factor of the pool water between 7 4 and 7 6 See Table 7 for guidelines on other chemical measurements 3 4 2 Spas The proper chemical balance in spa water is more critical than in a swimming pool hea...

Страница 22: ...se spas or hot tubs 3 4 2 2 Saturation Index PH Total Alkalinity TA temperature Calcium Hardness and Total Dissolved Solids TDS play a role in whether the water is either corrosive or scale forming Th...

Страница 23: ...the 78 F 26 C level before expected usage keeping in mind to allow enough lead time for the water to reach the desired temperature 6 During the winter shut down the heater by following the lighting a...

Страница 24: ...technician when inspecting and servicing the heater To reactivate the heater in the spring have a qualified professional technician reassemble the heater as follows 1 Attach the pressure switch fitti...

Страница 25: ...lter and strainers aren t clogged that there are no mis positioned water valves that the gas or electric power supplies aren t shut off and that time clocks are properly adjusted Also be sure that the...

Страница 26: ...ixture monitors the flame and controls the combustion blower and gas valve When the temperature control requires heat the ignition control starts the blower providing a pre purge of the combustion cha...

Страница 27: ...tings or similar devices may be the problem Voltage outside of the above range may be due to poor wiring poor connections other loads such as air conditioning compressors or to an electric utility com...

Страница 28: ...ectrical power or setting the control to Off 4 5 2 3 Fireman Switch and External Interlocks Probe for voltage at point 3 the other connection of the terminal block which has a white wire connected to...

Страница 29: ...l for heat Observe that the normal sequence takes place by noting blower operation the glow of the igniter through the combustion chamber sight glass and then voltage at point 8 If the blower does not...

Страница 30: ...on heater The manometer will read zero until the gas valve opens and then it will indicate the gas orifice differential The gas orifice differential should be 4 0 0 3 WC for a unit at sea level See s...

Страница 31: ...other elevations Note that when the heater is operated with the gas valve off it will eventually lock out because the ignition control does not sense flame Normally there will be enough time to obtai...

Страница 32: ...ockage in the combustion air supply system Correct any such problems and verify normal operation by returning to the venturi system checkout procedures Pressure readings will be less if the heater is...

Страница 33: ...eration Check for blockage by disconnecting drainage tubes at the collector and the vent diffuser Probe these openings with a tool or wire hook to dislodge any debris Limestone gravel neutralizer is r...

Страница 34: ...04300 18 By Pass Valve Assembly 350 R0304400 19 Flow Control Cap 350 S0076700 20 By Pass Valve Gasket 350 R0011400 21 By Pass Valve Spring 350 R0304500 22 By Pass Valve Rod 350 R0304900 23 By Pass Val...

Страница 35: ...oor Exhaust Grill 350 R0348400 57 Indoor Vent Collar not shown 350 R0307900 58 Condensate Trap Assembly 350 R0303300 59 Limestone Gravel 350 R0306200 60 Condensate Trap Cover 350 R0213300 Venturi Hard...

Страница 36: ...ired Heater Installation Operation Manual 42 46 65 66 12 45 44 43 55 56 86 40 30 38 41 83 84 30A 34 32 33 39 36 37 35 6 4 10 1316 48 85 54 1 75 81 87 53 50 51 52 17 14 3 18 23 15 29 49 8 9 2 5 58 60 6...

Страница 37: ...Page 37 ENGLISH Jandy Pro Series Hi E2 and Hi E2R Gas Fired Heater Installation Operation Manual NOTES...

Страница 38: ...Page 38 ENGLISH Jandy Pro Series Hi E2 and Hi E2R Gas Fired Heater Installation Operation Manual NOTES...

Страница 39: ...Page 39 ENGLISH Jandy Pro Series Hi E2 and Hi E2R Gas Fired Heater Installation Operation Manual NOTES...

Страница 40: ...CA 92081 1 800 822 7933 www jandy com ZODIAC is a registered trademark of Zodiac International S A S U used under license All other trademarks referenced herein are the property of their respective ow...

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