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466
Remove the fuel tank cap and relieve the fuel
system pressure before servicing the fuel
system to reduce the risk of personal injury.
After you relieve the fuel system pressure, a
small amount of fuel may still be released
when servicing the fuel lines, the fuel injec-
tion pump, or the connections. Always cover
the fuel system components with a shop to-
wel before disconnecting to absorb any fuel
that may leak out. Dispose of towel in an ap-
proved container when the procedure is
completed. Follow any additional user rec-
ommendations in the manufacturer
instructions for the fuel pressure gauge in
use.
Do not drain fuel into an open container.
Never store the fuel in an open container due
to the possibility of a fire and/or explosion.
4.
Clean any spillage of gas with a shop towel
and dispose of properly.
5.
Reconnect negative battery cable.
6.
Turn ON the ignition with the engine OFF for 2
seconds. Inspect for leaks. Turn ON ignition
for 10 seconds and inspect for leaks.
7.
Start and run fuel pressure test.
XV. LPG FUEL CONTROL SYSTEM CHECK
1. The fuel system can be thoroughly diagnosed
by use of the DST tool. See section
DIAGNOSTIC SCAN TOOL
.
XVI. LPG FUEL SYSTEM LEAK TEST
1. Use a commercially available liquid leak detector
or an electronic leak detector and follow the
manufacturer’s instructions.
IMPORTANT
When using both methods, use the electronic leak
detector
first to avoid contamination by the liquid
leak detector
XVII. ELECTRONIC PRESSURE REGULATOR
(EPR)
REMOVAL PROCEDURE
1. Disconnect the negative battery cable.
2. Relieve the LPG fuel system pressure. Refer to
III. LPG Fuel System Pressure Relief.
3. Disconnect the LPG fuel inlet line from the Shut-
Off Valve
fitting.
4. Disconnect the EPR electrical connector.
5. Disconnect the Shut-Off Valve electrical connec-
tor.
6. Clamp both coolant lines near the EPR fittings.
7. Remove the retaining pins from the water inlet
and outlet
fittings, fuel hose and Temperature
Sensor.
8. Remove coolant inlet and outlet Port Fittings and
fuel hose.
9. Remove the three nuts securing the Vibration
mounts to the EPR/ECM mounting bracket.
10. Remove Shutoff valve and fitting and Tempera-
ture Sensor.
11. Remove the three vibration mounts from the
EPR.
INSTALLATION PROCEDURE
1.
Apply
Loctite 567 (or equivalent high-temp
thread locker/sealer) to the threads of the Shut-
Off valve 90° fitting. Install the Shut-Off valve fit-
ting to the EPR and turn until
finger tight plus 1
to 2 turns, ensuring the Shut-Off Valve is in the
correct clock position.
Do not use Te
flon tape on any fuel fitting. Use
a liquid pipe thread sealant when installing
threaded
fittings.
2. Connect the EPR electrical connector.
3. Install the fuel inlet line.
Torque to 20 ft. lbs.
(27
Nm
)
.
4. Connect the Shut-Off Valve electrical connector.
5. Lubricate the O-rings on each of the port
fittings
and Temperature Sensor with petroleum jelly or
Vaseline.
Содержание HHI
Страница 4: ...4...
Страница 5: ...5 General Information...
Страница 10: ...10...
Страница 11: ...11 Maintenance...
Страница 19: ...19 LPG Fuel System...
Страница 20: ...20 LPG FUEL SYSTEM OPERATION...
Страница 27: ...27 LPG Closed Loop Schematic...
Страница 28: ...28...
Страница 29: ...29 LPG System Diagnosis...
Страница 38: ...38...
Страница 39: ...39 LPG Symptom Diagnostics...
Страница 54: ...54...
Страница 55: ...55 Gasoline Fuel System...
Страница 56: ...56 GAS FUEL SYSTEM OPERATION...
Страница 61: ...61 Gasoline Closed Loop Control Schematic...
Страница 62: ...62...
Страница 63: ...63 Gasoline System Diagnosis...
Страница 70: ...70...
Страница 71: ...71 Gasoline Symptom Diagnostics...
Страница 84: ...84...
Страница 85: ...85 Electrical Section...
Страница 86: ...86...
Страница 87: ...87 Diagnostic Scan Tool...
Страница 89: ...89 Open the DST_Series III folder Open the Latest_GCP_Display folder...
Страница 91: ...91 Click Next to continue Click Next to continue...
Страница 92: ...92 Click the Finish box to complete the installation Click Yes to restart your computer...
Страница 93: ...93 Once installed the software can be accessed from Start Menu Programs Impco GCP Display Impco GCP Display...
Страница 96: ...96 Double click on setup exe application file Click Next to continue...
Страница 97: ...97 Select install ECOM drivers only Click Next and follow the on screen prompts...
Страница 116: ...116 Message is displayed confirming the update was successful...
Страница 120: ...120...
Страница 121: ...121 Engine Wire Schematic...
Страница 122: ...122 HHI 2007 2009 Emission Certified LPG Bi Fuel System 2 0L Engine...
Страница 124: ...124...
Страница 125: ...125 Engine Wire Harness Repair...
Страница 129: ...129 Diagnostic Trouble Codes DTCs...
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Страница 457: ...457 Servicing the Fuel System...
Страница 475: ...475 Definitions...
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Страница 481: ...481 TOOL KIT ACCESSORIES 1 2 3 4 5 6 7 8 9 10 11 12 13 14...
Страница 483: ...483 Appendix...