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LIGHT NOT WORKING

          
Conrm  operational  command  on  spaside.  Light  installed  should  be  120v.  unless 
installer used 12v light, and reprogrammed board wiring and logic using this manual

Make sure the bulb is in the correct position in the light assy. Contact your installer or 
electrician to conrm wire connection, bulb operation, and light fuse

OZONE NOT WORKING

 
The ozone circuit will only work when the main pump #1 is in low speed operation. 
Conrm with ozone suppliers operations manual for appliance testing. Ozone 
circuit supply voltage is factory set at 115V (unless altered), test for correct supply
voltage for ozonator. 

NO HEAT

 
Main pump must be on and pumping water for heater to operate. Low water levels, 
dirty lters, or loss of prime will cause the pump to surge, and heater will not function

Conrm  the  heat  light  is  on  the  spaside. And  there  is  no  error  code  message  on 
spaside. Spas heat slowly, so allow the system to run several hours before testing for 
temperature rise.

On some system the heater is not allowed to operate when 2 or more pumps are 
operating. Reference setup in this manual for programming changes, when power 
supply allows.  

NO HEAT (GAS HEATER)

 
Gas  heaters  have  their  own  operating  system,  independent  from  the  8000  series 
control. You must have the gas heaters thermostat set to “max”     and the reman 
electronic control wired to the 8000 system for proper control. 

Refer  to  the  gas  heater  hookup  instruction  in  this  guide  for  proper  reman  switch 
connection,  and  consult  the  heater  suppliers  manual  for  all  other  operation  and 
troubleshooting

WATER NOT REACHING SET TEMPERATURE

Note  that  pump  must  be  primed  completely  and  running  for  heater  to  operate. 
Additionally the system will not allow programmed temps above 104F. 
Conrm heat indicator is on spaside display
Spaside should be programmed for a higher temp than current water temp., and in 
“Standard Mode” see operations manual. 
Check for heating error codes on spaside display and follow instructions
If heater is on its own GFCI breaker, check for tripped condition and reset 
Consult gas heater manual for correct thermostat setting to work with 8000 series 
Burned out elements are rare, but if all conditions for the heater have been checked, 
consult an electrician for power supply problems, and heater element operation 

TROUBLESHOOTING

40

Содержание 8800 BP Series

Страница 1: ...these instructions Outdoor Series 8800 BP Series INSTALLATION OPERATIONS MANUAL JL Covers the following CS ES Models ES8848A ES8848B ES8848C ES8848D ES8848E ES8848J ES8848H ES8848J ES8850A ES8850B ES...

Страница 2: ...Options 16 Pump Cord Connections 17 Air Blower Installation System Configuration 18 Spa Light Wiring 19 Plus Ozone Ozonator Installation 20 21 Spaside Control Installation 22 Wi Fi Module Installatio...

Страница 3: ...s detailed instructions for pack assembly and pump cord installation CS series controls are designed for a wall mount application Your electrician must follow all local codes and restriction pertainin...

Страница 4: ...PCB Set of switches used to change operational logic and system behavior on PCB Pump exit side piping placed on pressure side of pump Electrical power supplied by two individual wiring sources two bre...

Страница 5: ...al installation Printed Circuit Board refers to main board Programming that remains unchanged until the power is turned off and back on Appliance designed for spa water sanitation Initial pump operati...

Страница 6: ...e plumbing systems in the spa Verify the function of each pipe 1 Suction System Plumbing this plumbing will connect to the spa s skimmer main drain and suction fittings This plumbing connects to the f...

Страница 7: ...owable point for circuits to function correctly The system will shut off into a protection mode see troubleshooting guide To prevent this condition plan an equipment cover that incorporates shade acce...

Страница 8: ...C Code Table 310 16 All ground wires must be connected per NEC Table 250 122 Follow the instructions provided in this manual see pages 7 9 for proper location and connection of this safety device This...

Страница 9: ...Dual source power supply Electrical heat 11 0kw Dual source power supply Gas Electric Combo 5 5 or 11kw Gas Single Source power supply All Hydro Quip 8000 series control systems require a 4 wire elect...

Страница 10: ...8800A ES8848A B C x x _ 30amp system 40 amp 1 ES8850A B C 11kw _ _ _ 46amp heater 60 amp 2 CS8800A ES8848A B C x x x 43amp system 50 amp 1 ES8850A B C 11kw _ _ _ 46amp heater 60 amp 2 CS8800A 10 10 10...

Страница 11: ...properly reference the illustrations below for guidelines WARNING Refer to the circuit breaker manufacturer s installation instructions This illustration is meant to be a guideline and not meant to ov...

Страница 12: ...dip switch 2 4 to the ON position to allow high speed pump s and heater to function simultaneously Fig A Red Black SwtichBank ON A2 Add 1 HS Pump with heat A3 Add 2 HS pumps with heat A4 Add 4 HS pump...

Страница 13: ...ect power Step 2 Locate transformer programing bank at position J24 on PCB Step 3 Con rm system supply voltage with your electrician Step 4 Use diagrams below to correctly place logic jumper s to matc...

Страница 14: ...MAIN J34 J58 J53 J45 J79 J54 J77 J75 J78 J36 J12 J88 J62 J37 J4 J1 J47 J72 J42 J3 J61 J51 J52 J98 J56 J57 J55 J59 J41 J60 J49 J48 Red Black Heater main wires electric heater models only GROUND GROUND...

Страница 15: ...ric heater models only Below is an illustration of the system transformer and wiring converted and ready for 208V use Note wiring changes at the input terminal block and at the voltage conversion jump...

Страница 16: ...IREMANS SWITCH FUSE 30A FUSE 30A J35 MAIN MAIN J34 Neutral Line 1 Line 2 Ground HEATER MAIN WIRES GFCI BREAKER 1 240v 4 Wire only see page 8 for breaker sizing 11KW electric heat Main control system w...

Страница 17: ...AKER 2 240v 3 Wire only see page 8 for breaker sizing GFCI BREAKER 1 240v 4 Wire only Neutral Line 1 Line 2 Ground see page 8 for breaker sizing For correct GFCI breaker sizing Reference the GFCI brea...

Страница 18: ...For correct wire and GFCI breaker sizing Reference the GFCI breaker sizing matrix page in this manual Factory programming will prevent the heater and high speed pump from operating simultaneously FOR...

Страница 19: ...and GFCI breaker sizing Reference the GFCI breaker sizing matrix page in this manual FOR SYSTEM MODEL CODES Label located on outside of box ES8848G ES8848H ES8848J CS8800C ES8850G ES8850H ES8850J Neu...

Страница 20: ...ghten securely Refer to the included wiring diagram as needed All components not included with the system are set at the factory for 120V Verify the voltage of the additional component s and adjust su...

Страница 21: ...tem contains a Gas Heater Control Circuit Fig 2 This circuit is a passive or dry contact circuit do not apply line voltage to this circuit Connect this circuit to the gas heater s Fireman Switch or Fi...

Страница 22: ...ove the terminal cover off the back off the pump 2 Remove the conduit hole cover 3 Route the power wires through the conduit hole and pull toward you to allow for the cord assy to be rotated for tight...

Страница 23: ...ructions for converting the universal circuits of your control Hydro Quip utilizes color coded connectors to help identify each circuit Simply locate the colored connector on the Neutral white wire fr...

Страница 24: ...flexibility Hydro Quip configures each 8000 Series system so that it can accept a 120 Volt light and or 12 Volt light A terminal block has been provided for connection Connect your light using the pu...

Страница 25: ...o additional electrical connection required PLUMBING CONNECTION Locate the provided Ozone Check Valve Kit 48 0200 and follow the assembly diagram and requirements for connecting check valve to tubing...

Страница 26: ...ry It is normal to encounter a puri cation smell at the water surface con rming ozone is being generated and delivered Potency has been regulated on this device and remains non adjustable for your saf...

Страница 27: ...spa shell Fig 2 If required you may have to cut out a hole in the spa shell to install spaside control The mounting area must be above the maximum water level of the spa and in an area with good drai...

Страница 28: ...Main port MAIN MAIN 23 LUGO J L Overlay and Spaside may vary Step 4 selecting a location for the antenna Do not mount the wifi antenna inside or attached to the 8000 cabinet or other metal enclosure...

Страница 29: ...m is running move DIP Switch 1 on S1 on the Main circuit board to ON Under the TEST Menu the Setup screen will allow changing the Setup from 1 to any number established by the Manufacturer When the pa...

Страница 30: ...LY PUMP 3 PUMP 2 PUMP 3 VOLTAGE CONVERSION SEE PAGE 10 Y SPLITTER The Y Splitter included is required when choosing Option 3 on the setup menu see Pg 24 You must have a topside control compatible with...

Страница 31: ...Jets 1 Key Pressing this key when the pump is OFF will turn it ON to Low Speed a second press switches the pump to High speed a third press turns the pump OFF If the pump is ON from manual activation...

Страница 32: ...by a single button icon Panels that have two Temperature buttons Warm and Cool can use both of them to simplify navigation and programming where a single Temperature icon is shown The LIGHT Button is...

Страница 33: ...or Aux button if you have a 2nd pump to turn it on The pumps will now be running in high speed to facilitate priming If the pumps have not primed after 2 minutes and water is not owing from the jets...

Страница 34: ...RANGE FLTR1 Several Seconds Main Screen READY R ANGE FLTR1 Waiting Several Seconds Reverts to Original Setting To Set Setting the time of day can be important for determining ltration times and other...

Страница 35: ...use setting vs a vacation setting The Ranges are chosen using the menu structure below Each range maintains its own set temperature as programmed by the user This way when a range is chosen the spa w...

Страница 36: ...TEMP if the ltration pump has not run for over 1 hour The Main Screen will display normally during Filter Cycles or when the spa is in use If the ltration pump has been off for an hour or more when an...

Страница 37: ...seconds will lose any new Filter 2 On OFF Start Time and Run Hours and revert to any previous Filter 2 settings Wait to Revert Main Filtration Filter cycles are set using a start time and a duration...

Страница 38: ...ding the Temperature Button or UP button if available Slowly press and release the Light Button two times READY R ANGEFLTR 1 Main Screen A Few Seconds Indicates Flashing or Changing Segment Key A temp...

Страница 39: ...r temp is below 108 F 42 2 C Check for extended pump operation or high ambient temp Too Cold Freeze Protection A potential freeze condition has been detected or the Aux Freeze Switch has closed and al...

Страница 40: ...o press any button to reset and restart heater start up See Flow Related Checks below button to reset when water is below 108 f 42 2 C See Flow Related Checks below Heater is Dry M027 There is not eno...

Страница 41: ...laced by T The Control System is in Test Mode Call for Service Sensor Balance is Poor M015 The temperature sensors MAY be out of sync by 2 F or 3 F Call for Service Sensor Balance is Poor M026 The tem...

Страница 42: ...n Memory Warning Persistent Memory Reset M021 Appears after any system setup change Contact your dealer or service organization if this message appears on more than Memory Failure Clock Error M020 Not...

Страница 43: ...pment can also be the cause of intermittent GFCI tripping Contact your electrician or installer if tripping persists If a particular component trips the GFCI when operated This will assist your instal...

Страница 44: ...rlapped see operations manual When freezing weather protection is activated See ICE in operations manual Main system pump 1 will operate once an hour for a few minutes to sample the spa hot tubs vesse...

Страница 45: ...perating Reference setup in this manual for programming changes when power supply allows NO HEAT GAS HEATER Gas heaters have their own operating system independent from the 8000 series control You mus...

Страница 46: ...very few years This includes bonding wires conductors breakers and terminal strip connections When servicing the lters or replacing the water power OFF the system at the GFCI or disconnect Once servic...

Страница 47: ...ice The voltage and amperage ratings are shown on the bottom of the label Product Model Serial and Code numbers are also shown on the label Note This information will be necessary if you should ever h...

Страница 48: ...ibutable to disassembly and reassembly of the spa skirt decking or any other materials enclosing the product or attributable to dif culties in gaining access to the product Hydro Quip will not be resp...

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Страница 52: ...85 0077 BP Rev 10 02 18...

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