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28

Reading sample:

Given:

Flow rate 4 l/h, intake height 1m

Wanted:

Max. possible uncoiled length of intake pipe

Solution:

From the diagram

14 m

+ = height of admission;  − = height of intake

Note:

If the pipe dimensioning is not sufficient for intake operation (i.e. the intake
pipe is longer than indicated in the pipe dimensioning diagram), you
should use a booster pump. The oil pipe must not be enlarged.

Applicable for:

Extra light fuel oil, up to 700m above sea level; maximum

pipe length: 30m

The diagram includes:

1 filter, 1 check valve, 6x 90° bends, 40mbar

De-aeration of the oil supply system

For the de-aeration of the oil supply system we recommend the con-
nection of an intake pump at the low pressure measuring connection of
the pump. If only low amounts of air are present in the oil supply, there is
no need of de-aeration with an external intake pump. Instead, you must
run the burner with slightly opened lock screw for the pressure measure-
ment connection until de-aerated and thus foam-free oil escapes from

[l/h]

20

18

16

14
12
10

9

8

7
6
5

4,5

4

3,5

3

2,5

2

1,8

1,6

1,4
1,2

1

6   7  8 9 10 12

14

16 18 20

25  30    40

50  60 [m]

[m/s]

0,442

0,398

0,354
0,310
0,243
0,221

0,199

0,177
0,155
0,133

0,111
0,100

0,088
0,077
0,066

0,055

0,044

0,039
0,035
0,030
0,026

0,022

+4 m

+3 m

+2 m

+1 m

+/-0m

–1 m

–2 m

–3 

m

–4 m

Uncoiled length of intake pipe

Dimensioning diagram for intake pipes, dimension Ø 4/6 mm
Range of application: 1-10 liters/h, oil temperature: > 0-10 °C (indoor tank)

[l/h]

20

18

16

14
12
10

9

8

7
6
5

4,5

4

3,5

3

2,5

2

1,8

1,6

1,4
1,2

1

6   7  8 9 10 12

14

16 18 20

25  30    40

50  60 [m]

[m/s]

0,442

0,398

0,354
0,310
0,243
0,221

0,199

0,177
0,155
0,133

0,111
0,100

0,088
0,077
0,066

0,055

0,044

0,039
0,035
0,030
0,026

0,022

+4 m

+3 m

+2 m

+1 m

+/-0m

–1 m

–3 

m

–4 m

Uncoiled length of intake pipe

Dimensioning diagram for intake pipes, dimension Ø 4/6 mm
Range of application: 1-10 liters/h, oil temperature: 0-10 °C (outdoor tank)

–2 m

there. In order to avoid contamination caused by undefined escaping oil,
we recommend using a special de-aeration fitting (see chapter 10.3). If no
flame is generated after the starting sequence, you should repeat this pro-
cess by eliminating the lockout of the firing unit. In order to avoid the over-
loading of the ignition unit as well as damage to the pump by trapped air,
you should eliminate the lockout of the burner no more than 3 times in a
row. If the complete de-aeration of the oil supply is not possible this way,
we recommend the use of an external suction pump for de-aeration.

3.6 Oil supply connection to the burner

For cover hood versions, the oil tubes mounted to the pump can optionally
be led out from the burner through a recess at the left or right side of the
base plate.

To this end, the oil tubes are inserted in a perforated rubber grommet
which is inserted in the recess of the base plate. The recess of the base
plate which is not used must be sealed with an unpunched grommet
(blank grommet). Tubes for cover hood versions are led out from the
 burner through the right recess in the base plate as a standard. The tube
connection at the oil supply side is designed as a 3/8" spigot nut with
 conical nipple.

Oil tube conduit

Attention:

The sealing plugs of the oil tubes must be removed before commissioning
the burner. Make sure to observe the arrow marking for flow direction at
the connecting ends of the oil tubes when connecting them to the oil
 supply.

3.7 General checks

The following checks must be carried out prior to burner commissioning:
– Is mains voltage applied?
– Is oil supply ensured?
– Are all sealing plugs removed from the oil tubes?
– Are the oil tubes correctly connected (feed / return flow)?
– Is combustion air supply ensured?
– Was the burner correctly mounted and the boiler door professionally

closed?

– Is the boiler filled with water?
– Is the tightness of boiler and exhaust gas conduit ensured?

3.8 Burner setting

Each burner is preset by the factory in accordance with the basic adjust-
ment table (see chapter 5). The basic factory adjustment for air volumes
results in excess air depending on the combustion chamber and nozzle
tolerance. In order to achieve low-emission combustion values, the air vo-
lume setting must always be adjusted. Therefore, it is absolutely neces-
sary for the commissioning of the burner to measure the CO

2

content as

well as the soot number. We recommend to operate the burner at a CO

2

content between 12 and 13%. Make sure not to exceed a soot value of
Rz 

 0.5. 

Combustion air flow

The combustion air flow is determined by the existing combination of baf-
fle plate and burner pipe (A/B/E/F), the distance between oil nozzle and
baffle plate, the set position of the baffle plate in the cone-shaped burner
pipe and the position of the air regulator.

EN

Содержание HL 60 ALV.2

Страница 1: ...kW Technische Information Montage und Betriebsanleitung Technical information Assembly and operating instructions Caract ristiques techniques Instructions de montage et de service Informazioni tecnic...

Страница 2: ...r nahezu alle Schraub verbindungen ein rascher Austausch jeglicher Komponente m g lich Mit einem Brenner von Herrmann hat Heizen mit l Tradition und Zukunft Auch k nftig wird l als Brennstoff eine wi...

Страница 3: ...weizer Luftreinhalteverordnung LRV Swiss Ordinance on Air Pollution Control The extremely compression rigid blower which was specially designed for the combustion of fuel oil ensures the pulsation fre...

Страница 4: ...r la protection de l air OPair Extr mement r sistant la pression et sp cialement con u pour la combustion du fioul le ventilateur garantit un d marrage du br leur sans pulsation Gr ce d autres composa...

Страница 5: ...o l inquinamento atmosferi co OIAt Il ventilatore estremamente resistente alla pressione concepito appo sitamente per la combustione di gasolio garantisce l avvio del brucia tore senza pulsazioni Altr...

Страница 6: ...ponente Hersteller Modellbezeichnung Motor Hanning O1A095 030 lpumpe Danfoss BFP 21 L3 Danfoss BFP 21 L3 LE lvorw rmer Danfoss FPHB 5 Danfoss FPHB LE Z ndeinheit Danfoss EBI 4 Fotowiderstand Danfoss L...

Страница 7: ...schlusssystem der Firma Danfoss LE System ausger stet Hierzu wird im l vorw rmer ein federbelastetes Membranventil eingebaut Dieses ffnet bei einem ldruck von ca 5 bar und schlie t durch die Federkraf...

Страница 8: ...tzlich die Ausg nge f r die Brenn stoffventile den Brennermotor und die Z ndeinrichtung sofort 1s ab geschaltet Nach St rabschaltung bleibt der Feuerungsautomat verriegelt die St rsignalleuchte leuch...

Страница 9: ...werden Um St rungen des Brenners durch das lversorgungssystem zu vermei den empfehlen wir den Brenner in einem Einstrangsystem mit Filter Entl fter Kombination zu betreiben Folgende Punkte sind dabei...

Страница 10: ...t rt werden Ist eine vollst ndige Entl ftung der lversorgung bis dahin nicht erfolgt empfeh len wir f r die Entl ftung eine externe Saugpumpe einzusetzen 3 6 lanschluss an Brenner Die an der Pumpe mon...

Страница 11: ...er Stellschraube f r die Luftdrossel entgegen dem Uhr zeigersinn wird der vom Gebl se kommende Luftstrom angedrosselt wo durch der am Druckmessnippel messbare Gebl sedruck abnimmt und der CO2 Gehalt i...

Страница 12: ...r ber die se in der Grundplatte Ausf hrung mit Abdeckhaube oder ber die se am Brennergeh use Ausf hrung ohne Abdeckhaube an der Serviceschraube des Flansches einh ngen In dieser sog Serviceposition is...

Страница 13: ...0 S 9 4 2 0 15 68 4 2 5 HL60 BLV 2 BL 2 54 4 55 1 25 60 S 10 2 2 0 17 72 4 2 5 HL60 BLV 2 BL 2 56 4 72 1 25 60 S 11 1 2 0 18 78 4 2 5 HL60 BLV 2 BL 2 58 4 89 1 25 60 S 11 9 2 0 20 90 4 2 5 HL60 BLV 2...

Страница 14: ...14 DE 6 Schaltplan 0 1 2 3 4 5 6 7 7 0 8 3 8 7 9 0 7 9 0 7 7 4 9 1 8 3 Anschlu plan HL60 A B E FLV mit Fernentriegelung...

Страница 15: ...15 DE 7 Explosionszeichnung mit Ersatzteilliste...

Страница 16: ...kesselseitig S1 10002 00141 5 Schiebeflansch brennerseitig 10002 00114 6 Dichtung f r Schiebeflansch brennerseitig 10006 00007 7 Brennerrohr A B 10005 00085 7 Brennerrohr E F 10005 00014 8 Zwischenfl...

Страница 17: ...l Feuerungsautomat 10023 00017 Gewindefurchende Schraube DIN 7500 CM 4x40 f r Z ndeinheit 10023 00018 Zylinderkopfschraube mit Innensechskant DIN 912 M6x45 f r Zwischenflansch 10023 00019 Scheibe DIN...

Страница 18: ...lung austauschen lpumpenfilter verschmutzt lpumpenfilter reinigen Vorfilter verschmutzt Vorfilter reinigen austauschen lpumpengetriebe defekt lpumpe austauschen Parafinausscheidungen 4 C K ltesicher v...

Страница 19: ...FLV 2 S Grundplatte Schiebeflansch HL 60 ALV 2 BLV 2 ELV 2 S FLV 2 S Grundplatte Unitflansch HL 60 ALV 2 BLV 2 ELV 2 S FLV 2 S Grundplatte Mini Unitflansch HL 60 ALV 2 BLV 2 ELV 2 S FLV 2 S Schiebefl...

Страница 20: ...20 DE 9 Brennerabmessungen HL 60 ALV 2 BLV 2 Schiebeflansch HL 60 ALV 2 BLV 2 Unitflansch...

Страница 21: ...21 DE 9 Brennerabmessungen HL 60 ELV 2 S FLV 2 S Schiebeflansch HL 60 ELV 2 S FLV 2 S Unitflansch...

Страница 22: ...m glichen eine wirkungsvolle Reduzierung des Ansaugluftger usches Durch die flache Bauform des Schalld mpfers ist dessen Einsatz auch bei montierter Haube m glich Der Einbau des Ansaugschalld mpfers k...

Страница 23: ...8 9 10 10 7 Verschlussstopfen f r R cklaufstutzen der Pumpe Bei der Umstellung der Pumpe auf Einstrangbetrieb muss der R cklauf stutzen mit einem Verschlusstopfen Bestellnummer 100019 00006 verschloss...

Страница 24: ...f DIN 14214 1 6 Components Component Manufacturer Model designation Motor Hanning O1A095 030 Oil pump Danfoss BFP 21 L3 Danfoss BFP 21 L3 LE Oil pre heater Danfoss FPHB 5 Danfoss FPHB LE Ignition Danf...

Страница 25: ...e at approximately 3 bar In order to accelerate the closing process of the valve when switching off the burner and to prevent the increase of pressure in the nozzle line by external influences e g fue...

Страница 26: ...ked and the fault warning light is permanently red This condition also remains if the voltage is disconnected from the mains The electronic firing unit LMO14 is also equipped with a visual operating d...

Страница 27: ...tem we recommend operating the burner in a pure one line system with filter aspirator combination The following points should be con sidered Maximum intake height without booster pump 3 5m Up to a nom...

Страница 28: ...ump by trapped air you should eliminate the lockout of the burner no more than 3 times in a row If the complete de aeration of the oil supply is not possible this way we recommend the use of an extern...

Страница 29: ...ulator counterclockwise the air flow from the blower is reduced and the blower pressure measured at the pressure measuring nipple decreases and the CO2 content in the exhaust air increases Turning the...

Страница 30: ...recommend the replacement of the diaphragm valve as well To this end remove the diaphragm valve from the oil pre heater using a M5 screw and insert a new diaphragm valve order no 10021 00003 For the...

Страница 31: ...LV 2 BL 2 52 4 38 1 25 60 S 9 4 2 0 15 68 4 2 5 HL60 BLV 2 BL 2 54 4 55 1 25 60 S 10 2 2 0 17 72 4 2 5 HL60 BLV 2 BL 2 56 4 72 1 25 60 S 11 1 2 0 18 78 4 2 5 HL60 BLV 2 BL 2 58 4 89 1 25 60 S 11 9 2 0...

Страница 32: ...H1 Failure signal H2 Operation signal HS Main switch LD Photo conductive cell OFV Oil pre heater P1 Operating hours counter TB Temperature or pressure limiter TR Temperature or pressure controller TT...

Страница 33: ...33 EN 7 Expanded view with spare parts list...

Страница 34: ...00141 5 Sliding flange for burner 10002 00114 6 Sealing for sliding flange for burner 10006 00007 7 Burner pipe A B 10005 00085 7 Burner pipe E F 10005 00014 8 Connecting flange half 10002 00103 9 O...

Страница 35: ...base for firing unit 10023 00017 Thread rolling screw DIN 7500 CM 4x40 for ignition unit 10023 00018 Cylinder head screw with DIN 912 internal hexagon socket M6x45 for connection flange 10023 00019 DI...

Страница 36: ...ean oil pump filter Prefilter contaminated Clean replace prefilter Oil pump drive defective Replace oil pump Paraffin sedimentation 4 C Install at a frost free place Fuel oil viscous 1 C Install at a...

Страница 37: ...S FLV 2 S base plate sliding flange HL 60 ALV 2 BLV 2 ELV 2 S FLV 2 S ase plate unit flange HL 60 ALV 2 BLV 2 ELV 2 S FLV 2 S base plate mini unit flange HL 60 ALV 2 BLV 2 ELV 2 S FLV 2 S sliding fla...

Страница 38: ...38 EN 9 Burner dimensions HL 60 ALV 2 BLV 2 sliding flange HL 60 ALV 2 BLV 2 unit flange...

Страница 39: ...39 EN 9 Burner dimensions HL 60 ELV 2 S FLV 2 S sliding flange HL 60 ELV 2 S FLV 2 S unit flange...

Страница 40: ...ucing internal shape in combination with the noise absorbing lining of the intake silencer allows for the effective reduction of the intake air noise Due to its flat design the silencer can also be us...

Страница 41: ...7 1 2 3 4 5 6 7 8 9 10 10 7 Sealing plug for the return flow connection of the pump When converting the pump to a one line operation the return connection must be sealed with a screw plug order number...

Страница 42: ...6 Composants Composants Fabricant D signation du mod le Moteur Hanning O1A095 030 Pompe fioul Danfoss BFP 21 L3 Danfoss BFP 21 L3 LE R chauffeur fioul Danfoss FPHB 5 Danfoss FPHB LE Unit d allumage Da...

Страница 43: ...mman d e par ressort est mont e dans le r chauf feur de fioul Celle ci s ouvre une pression de fioul d env 5 bar et se ferme par la force des ressorts env 3 bar Afin d acc l rer l op ration de fermetu...

Страница 44: ...r du br leur et du dispositif d allumage sont imm diatement 1 s d sactiv es Apr s un arr t de s curit le coffret de contr le reste verrouill et le voyant d erreur rouge est allum Cet tat reste conserv...

Страница 45: ...d exploiter le br leur dans un syst me monotube avec combinaison filtre dispositif de purge Ce faisant il faut alors re specter les points suivants Hauteur d aspiration max sans pompe interm diaire 3...

Страница 46: ...eur doit tre d parasit au maximum 3 fois de suite Si la purge compl te de l alimen tation en fioul n a pas t r alis e nous recommandons alors d utiliser une pompe d aspiration externe pour la purge 3...

Страница 47: ...n du papillon d air dans le sens anti horaire le flux d air venant du ventilateur est diminu Ce faisant la pression du ventilateur mesur e sur le raccord de mesure de pression diminue tandis que la te...

Страница 48: ...le filtre du gicleur il est recommand de remplacer aussi la vanne membrane Pour ce faire l aide d une vis M5 retirer la vanne membrane du r chauffeur de fioul et installer une nouvelle vanne membrane...

Страница 49: ...2 0 13 64 4 2 5 HL60 BLV 2 BL 2 52 4 38 1 25 60 S 9 4 2 0 15 68 4 2 5 HL60 BLV 2 BL 2 54 4 55 1 25 60 S 10 2 2 0 17 72 4 2 5 HL60 BLV 2 BL 2 56 4 72 1 25 60 S 11 1 2 0 18 78 4 2 5 HL60 BLV 2 BL 2 58 4...

Страница 50: ...gnal Fonctionnement HS Interrupteur principal LD R sistance photo lectrique OFV R chauffeur de fioul P1 Compteur d heures de service TB Limiteur de temp rature ou de pression TR R gulateur de temp rat...

Страница 51: ...51 FR 7 Vue clat e avec liste des pi ces de rechange...

Страница 52: ...di re 10002 00062 4 Bride coulissante c t chaudi re S1 10002 00141 5 Bride coulissante c t br leur 10002 00114 6 Joint pour bride coulissante c t br leur 10006 00007 7 Tube du br leur A B 10005 00085...

Страница 53: ...cle enfichable coffret de contr le 10023 00017 Vis autoformeuse DIN 7500 CM 4x40 pour unit d allumage 10023 00018 Vis t te cylindrique six pans creux DIN 912 M6x45 pour bride interm diaire 10023 00019...

Страница 54: ...e de la pompe fioul encrass Nettoyer le filtre de la pompe fioul Pr filtre encrass Nettoyer remplacer le pr filtre Engrenage d fectueux de la pompe fioul Remplacer la pompe fioul D p ts de paraffine 4...

Страница 55: ...laque de base bride coulissante HL 60 ALV 2 BLV 2 ELV 2 S FLV 2 S Plaque de base bride unitaire HL 60 ALV 2 BLV 2 ELV 2 S FLV 2 S Plaque de base mini bride unitaire HL 60 ALV 2 BLV 2 ELV 2 S FLV 2 S B...

Страница 56: ...56 FR 9 Dimensions du br leur HL 60 ALV 2 BLV 2 Bride coulissante HL 60 ALV 2 BLV 2 Bride unitaire...

Страница 57: ...57 FR 9 Dimensions du br leur HL 60 ELV 2 S FLV 2 S Bride coulissante HL 60 ELV 2 S FLV 2 S Bride unitaire...

Страница 58: ...s au rev te ment d isolation acoustique du silencieux d aspiration permettent de r duire efficacement les bruits caus s par l air d aspiration Gr ce la forme plate du silencieux celui ci peut galement...

Страница 59: ...2 3 4 5 6 7 8 9 10 10 7 Bouchon d obturation pour embout retour de la pompe Lors de la conversion de la pompe au mode monotube il faut que l em bout retour soit ferm par un bouchon d obturation N de c...

Страница 60: ...otore Hanning O1A095 030 Pompa gasolio Danfoss BFP 21 L3 Danfoss BFP 21 L3 LE Preriscaldatore gasolio Danfoss FPHB 5 Danfoss FPHB LE Unit di accensione Danfoss EBI 4 Fotoresistenza Danfoss LDS blu Dan...

Страница 61: ...scopo viene incorporata nel preriscaldatore gasolio una valvola a membrana con carica mento a molla che si apre a una pressione del gasolio di ca 5 bar e si chiude per effetto della forza della molla...

Страница 62: ...le valvole del combustibile per il motore del bruciatore e per il dispositivo di accensione In seguito a un disinserimento per ano malia il sistema automatico di controllo del bruciatore rimane blocca...

Страница 63: ...tema monotubo con combinazione filtro sfiato Sono pertanto da osservare i seguenti punti Altezza di aspirazione max senza pompa intermedia 3 5 m Fino a una potenza calorifica della caldaia di 50 kW si...

Страница 64: ...isturbi parassiti del bruciatore 3 volte max di seguito Se non si ottiene uno sfiato completo dell alimentazione del gasolio si consiglia di impiegare una pompa di aspirazione esterna per lo sfiato 3...

Страница 65: ...lla pres sione scende e il tasso di CO2 nei gas di scarico aumenta Ruotando la vite di regolazione in senso orario il regolatore si apre per cui la pressione del ventilatore aumenta e il tasso di CO2...

Страница 66: ...consiglia l immediata sostituzione della valvola a membrana A tale scopo estrarre la valvola a membrana dal preriscaldatore del gasolio agendo su una vite M5 e applicare una nuova valvola a membrana n...

Страница 67: ...4 2 5 HL60 BLV 2 BL 2 52 4 38 1 25 60 S 9 4 2 0 15 68 4 2 5 HL60 BLV 2 BL 2 54 4 55 1 25 60 S 10 2 2 0 17 72 4 2 5 HL60 BLV 2 BL 2 56 4 72 1 25 60 S 11 1 2 0 18 78 4 2 5 HL60 BLV 2 BL 2 58 4 89 1 25 6...

Страница 68: ...Segnale funzionamento HS Interruttore principale LD Fotoresistenza OFV Preriscaldatore gasolio P1 Contatore ore di esercizio TB Limitatore di temperatura o di pressione TR Regolatore di temperatura o...

Страница 69: ...69 IT 7 Disegno esploso con elenco parti di ricambio...

Страница 70: ...guarnizione 10004 00328 3 O ring 80x3 5 Viton 10006 00108 4 Flangia scorrevole lato caldaia 10002 00062 4 Flangia scorrevole lato caldaia S1 10002 00141 5 Flangia scorrevole lato bruciatore 10002 0011...

Страница 71: ...0 CM 4x8 per zoccolo a innesto per sistema automatico di controllo bruciatore 10023 00017 Vite automaschiante DIN 7500 CM 4x40 per unit di accensione 10023 00018 Vite a testa cilindrica con esagono in...

Страница 72: ...io Giunto difettoso Sostituire il giunto Filtro della pompa gasolio imbrattato Pulire il filtro della pompa gasolio Prefiltro imbrattato Pulire sostituire il prefiltro Ingranaggi della pompa gasolio d...

Страница 73: ...astra base Flangia scorrevole HL 60 ALV 2 BLV 2 ELV 2 S FLV 2 S Piastra base Flangia unitaria HL 60 ALV 2 BLV 2 ELV 2 S FLV 2 S Piastra base Mini Flangia unitaria HL 60 ALV 2 BLV 2 ELV 2 S FLV 2 S Fla...

Страница 74: ...74 IT 9 Dimensioni bruciatore HL 60 ALV 2 BLV 2 Flangia scorrevole HL 60 ALV 2 BLV 2 Flangia unitaria...

Страница 75: ...75 IT 9 Dimensioni bruciatore HL 60 ELV 2 S FLV 2 S Flangia scorrevole HL 60 ELV 2 S FLV 2 S Flangia unitaria...

Страница 76: ...fonoassorbente del silenziatore di aspirazione consente un efficace riduzione dei rumori prodotti dall aria aspirata Grazie alla sua forma costruttiva piatta il silenziatore pu essere impiegato anche...

Страница 77: ...1 2 3 4 5 6 7 8 9 10 10 7 Tappo di chiusura per bocchettone del ritorno della pompa Nella conversione della pompa al funzionamento monotubo il bocchettone del ritorno deve essere chiuso con un tappo d...

Страница 78: ...rature Temp rature gaz d chappement Temperature di scarico C Raumlufttemperatur Room air temperature Temp rature air int rieur Temperatura dell aria ambientale C Feuerraumdruck Combustion chamber pres...

Страница 79: ...um Date Date Data durch by par per Wartung Service Entretien Manutenzione Datum Date Date Data durch by par per Wartung Service Entretien Manutenzione Datum Date Date Data durch by par per Wartung Ser...

Страница 80: ...Herrmann GmbH u Co KG Liststra e 8 D 71336 Waiblingen Tel 49 0 7151 98928 0 Fax 49 0 7151 98928 49 E mail info herrmann burners de Internet www herrmann burners de...

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