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Model G1023RL Series (Mfd. Since 12/11)

Cutting Dadoes with a Dado Blade

To cut a dado with a dado blade:

1. Adjust the dado blade to the desired depth of

cut.

2. Adjust the distance between the fence and the

inside edge of the blade, as shown in

Figure

53, to dado the length of a workpiece.

—

If dadoing across the workpiece, use the
miter gauge and carefully line up the
desired cut with the dado blade. DO NOT
use the fence in combination with the miter
gauge.

3. Reconnect the saw to the power source.

4. Turn the saw ON. The blade should run

smooth, with no vibrations.

5. When the blade has reached full speed, per-

form a test cut with a scrap piece of wood.

6. If the cut is satisfactory, repeat the cut with

the actual workpiece.

Figure 54. Example of dado being cut with
multiple light cuts, instead of one deep cut.

The

Figure below demonstrates the sequential

process of making multiple, light cuts that get
progressively deeper. The actual number of cuts
used should be determined by workpiece hard-
ness, total dado depth, and feed rate. In general, if
you hear the motor slow down during the cut, you
are cutting too deep or feeding too fast.

Dado Blade

Workpiece

Fence

Cut 1

Workpiece

Fence

Cut 2

Workpiece

Fence

Cut 3

Finished

Dado Cut

Workpiece

Fence

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Содержание G1023RL

Страница 1: ...UCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC BL12898 PRINTED IN TAIWAN G1023RL G1023RLX G1023RLW RLWX 177335 MODEL G1023RL SERIES 10 LEFT TILT TABLE SAW WITH RIVING...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...Guard Assembly 31 Riving Knife 34 Ripping 35 Crosscutting 36 Miter Cuts 36 Blade Tilt Bevel Cuts 37 Dado Cutting 37 Rabbet Cutting 40 Resawing 42 SECTION 5 SHOP MADE SAFETY ACCESSORIES 45 Featherboard...

Страница 4: ...he case and the difference between the manual and machine leaves you confused about a procedure check our website for an updated version We post current manuals and manual updates for free on our webs...

Страница 5: ...23RLW RLWX Router Table Extension Wing Right Access Panel For Your Own Safety Read Instruction Manual Before Operating Saw a Wear eye protection b Use saw blade guard and spreader for every operation...

Страница 6: ...509 lbs Fence Type Shop Fox Classic Shop Fox Classic Shop Fox Classic Shop Fox Classic Router Table Ext Wing No No Yes Yes Maximum Rip Right of Blade 255 8 53 255 8 255 8 Maximum Rip Left of Blade 8 8...

Страница 7: ...proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL AL...

Страница 8: ...rs reduce accidental contact with moving parts or flying debris Make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer an...

Страница 9: ...straight line Never back a workpiece out of a cut or move it backwards or sideways after starting a cut Feed cuts all the way through to completion Never perform any operation freehand making a cut wi...

Страница 10: ...shallow passes when per forming a non through cut Making a deep non through cut will greatly increase the chance of kickback Preventing Kickback Statistics show that most common acci dents among table...

Страница 11: ...event in which the workpiece is propelled back towards the operator at a high rate of speed Non Through Cut A cut in which the blade does not cut through the top of the workpiece Refer to Page 28 for...

Страница 12: ...he risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements Circuit Requirements for...

Страница 13: ...ath of least resistance for electric current We do not recommend using an extension cord with this machine If you must use an extension cord only use it if absolutely necessary and only on a temporary...

Страница 14: ...ch Socket 9 16 3 4 1 Each Utility Knife or Razor Blade 1 Masking Tape Varies Hammer 1 Screwdriver Phillips 2 1 Dust Collection System 1 Dust Hose 4 1 Hose Clamps 4 2 Needed for Setup Your machine was...

Страница 15: ...Model G1023RL Series Mfd Since 12 11 13 Hardware Recognition Chart...

Страница 16: ...ex Nuts 8 32 Latch 2 Hinge Pins Motor Cover 2 Hex Wrenches 3 5 1 Each Open End Wrench 12 x 14mm 1 Button Hd Cap Screw M5 8 x 8 Bracket 4 Figure 5 G1023RL main components J K L M N O P Figure 3 G1023RL...

Страница 17: ...2 Long 1 D Front Rail Rectangular Tube 54 Long 1 E Scale 1 Figure 6 Inventory needed to install the fence on the Model G1023RL W WX B C A D E Router Table Guard Inventory G1023RLW G1023RLWX Box Conten...

Страница 18: ...tr Main Table 3 Flat Washers 3 8 Rtr Main Table 3 Hex Bolts 3 8 16 x 11 4 Rtr Table Rail 2 Lock Washers 3 8 Rtr Table Rail 2 Flat Washers 3 8 Rtr Table Rail 4 Hex Nuts 3 8 16 Rtr Table Rail 2 Flat Hea...

Страница 19: ...es Plastic paint scraper optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 m...

Страница 20: ...of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi cals airborne abrasives or extreme conditions Extreme conditions f...

Страница 21: ...Or if you have a forklift place a lifting strap around each side of the main table as shown in Figure 12 You must use lifting straps each with a minimum capacity of 1000 lbs Lift the cabinet enough to...

Страница 22: ...xtension wing and main table to make sure that the combined table surface is flat If the combined table surface is flat skip to the next step If the outside end of the extension wing tilts down use a...

Страница 23: ...lled Fasteners 13 Place the motor cover on the cabinet line up the hinges and tap the hinge pins into place with a hammer as shown in Figure 19 Figure 19 Motor cover installed 14 Mount the fence resti...

Страница 24: ...tube and Shop Fox Classic Fence now using the instructions provided with the fence Make sure the fence slides smoothly along the fence rails and that there is a 1 16 gap between the bottom of the fenc...

Страница 25: ...l not move Install the saw blade as outlined in Blade Installation on Page 30 Saw Blade To install the table insert 1 Install the table insert into the opening of the table saw over the blade 2 Adjust...

Страница 26: ...s 1 CFM rating of the dust collector 2 hose type and length between the dust col lector and the machine 3 number of branches or wyes and 4 amount of other open lines throughout the system Explaining h...

Страница 27: ...chine to make sure it runs prop erly and is ready for regular operation The test run consists of verifying the following 1 The motor powers up and runs correctly and 2 the safety disabling mechanism o...

Страница 28: ...ining from an experienced machine operator or read how to books before beginning any projects Regardless of the content in this section Grizzly Industrial will not be held liable for accidents caused...

Страница 29: ...ade without interference 6 Puts on safety glasses and a respirator Locates push sticks blocks if needed 7 Starts the saw 8 Feeds the workpiece all the way through the blade while maintaining firm pres...

Страница 30: ...k of kickback and yields poor results Excessive Warping Workpieces with exces sive cupping bowing or twisting are danger ous to cut because they are unstable and may move unpredictably when being cut...

Страница 31: ...ain 60 80 teeth Alternate top bevel tooth profile Small hook angle and a shallow gullet Alternate Top Bevel Combination blade features Designed to cut both with and across grain 40 50 teeth Alternate...

Страница 32: ...ther to control the cutting width Stacked dado blades are more expensive than wobble blades but typically produce higher quality results Wobble Dado Blade A single blade mounted at a slight angle on a...

Страница 33: ...guard is designed to lift as the workpiece is pushed into the blade and remain in contact with the workpiece throughout the entire cut The guard reduces injury risk by providing a bar rier around the...

Страница 34: ...ent brack et then push the lever down completely to secure the spreader see Figure 43 Arresting Spring 3 Loosen the top knob on the blade guard slide the pins on the guard into the spreader slots move...

Страница 35: ...s always immediately replace it after those operations are complete We strongly recommend that you keep the blade guard attached to the spreader for all through cuts The blade guard and spreader offer...

Страница 36: ...ader Refer to Blade Guard on Page 31 for installation instructions Riving Knife The riving knife works in the same manner as the spreader on the blade guard assembly It is a metal plate that prevents...

Страница 37: ...rain of a natu ral wood workpiece In other man made materials such as MDF or plywood ripping simply means cutting lengthwise Ripping Serious injury can be caused by kickback Kickback is a high speed e...

Страница 38: ...same manner as described in the Crosscutting instruc tions Turn OFF the saw and allow the blade to come to a complete stop before removing the cut off piece Failure to follow this warn ing could resul...

Страница 39: ...a dado cut with a dado blade Installing a Dado Blade 1 DISCONNECT SAW FROM POWER 2 Remove the table insert the blade guard assembly or riving knife and the saw blade 3 Attach and adjust the dado blad...

Страница 40: ...lade should run smooth with no vibrations 5 When the blade has reached full speed per form a test cut with a scrap piece of wood 6 If the cut is satisfactory repeat the cut with the actual workpiece F...

Страница 41: ...an be aligned when the workpiece is lying on the table 4 Raise the blade up to the desired depth of cut depth of dado channel desired 5 Set up the saw for the type of cut you need to make depending on...

Страница 42: ...ultiple light cuts rather than one deep cut to achieve the desired cutting depth Always use push sticks featherboards push paddles and other safety accessories whenever possible to increase safety and...

Страница 43: ...of rabbet channel desired 5 Stand the workpiece on edge as shown in Figure 60 then adjust the fence so the blade is aligned with the inside of your rabbet chan nel Cutting Rabbets with a Standard Blad...

Страница 44: ...s require proper pro cedures to avoid serious injury Extra care must be taken to prevent kickback when resawing Any tilting or movement of the workpiece away from the fence will cause kickback Be cert...

Страница 45: ...fence assembly 3 Place the auxiliary fence next to the fence face you removed in Step 2 mark the loca tion of the six mounting holes on the auxiliary fence then drill and countersink the holes in the...

Страница 46: ...dles to increase safety and control during opera tions which require that the blade guard and spreader must be removed from the saw ALWAYS replace the blade guard after resawing is complete 8 Plug in...

Страница 47: ...n vary according to your design Most featherboards are 10 28 long and 3 6 wide Make sure the wood grain runs paral lel with the length of the featherboard so the fingers you will create in Step 3 will...

Страница 48: ...erboard see Figure 67 Figure 67 Slot routed in featherboard 1 2 4 5 1 4 3 8 Slot Side View Wing Nut Miter Bar Featherboard Flat Head Screw Flat Washer Figure 69 Assembling miter slot featherboard comp...

Страница 49: ...eed the workpiece Mounting Featherboards w Clamps 4 Secure the featherboard to the table with a clamp 5 Check the featherboard by pushing it with your thumb to ensure it is secure If the featherboard...

Страница 50: ...sh Stick Push Stick Prohibition Zone Store Push Stick Here for Easy Access Supporting A second push stick can be used to keep the workpiece firmly against the fence while cutting When using a push sti...

Страница 51: ...s Using a Push Block A push block can be used in place of or in addi tion to a push stick for feeding workpieces into the blade Due to their design push blocks allow the operator to apply firm downwar...

Страница 52: ...od 3 wide and as long as your table saw fence as shown in Figure 78 Narrow Rip Auxiliary Fence Push Block There are designs for hundreds of specialty jigs that can be found in books trade magazines an...

Страница 53: ...venly against the table and the auxiliary fence see Figure 82 Auxilliary Fence Blade Workpiece Push Stick for Side Support Blade Path Push Block Figure 82 Push block in position to push workpiece thro...

Страница 54: ...st kickback when crosscutting Figure 85 Example of crosscut sled Crosscut Sled Crosscut Sled One of the best accessories for improving the safety and ease of using a table saw is simply plac ing a lar...

Страница 55: ...this machine by Grizzly NOTICE Refer to our website or latest catalog for additional recommended accessories order online at www grizzly com or call 1 800 523 4777 Figure 88 D2259A Table Saw Extensio...

Страница 56: ...ning blade This Universal Overarm Blade Guard is totally self supporting so there s no complicated installation process Just bolt it to your saw base for total stability It also extends for saws with...

Страница 57: ...Blade Bit Cleaner Monthly Check tighten the belt tension Page 71 Schedule Cleaning the Model G1023RL series table saw is relatively easy Vacuum excess wood chips and sawdust and wipe off the remainin...

Страница 58: ...ew see Figure 96 Figure 95 Worm gear bevel gears and blade angle trunnion teeth Lubrication It is essential to clean components before lubri cating them because dust and chips build up on lubricated c...

Страница 59: ...6 Switch power supply on verify voltage 7 Allow relay motor to cool If necessary press reset button inside switch 8 Test replace if at fault 9 Adjust replace centrifugal switch Machine has excessive...

Страница 60: ...handwheel and adjust shaft pins 2 Tighten roll pins and set screws in the worm gear 3 Remove handwheel and adjust key Blade will not move up or down 1 Set screw on worm gear is loose missing 2 Handwh...

Страница 61: ...bottom to top as shown in Figure 97 Make sure a blade tooth does not obstruct the placement of the square If the blade is 90 to the table then adjust ments do not need to be made Make sure the tilt in...

Страница 62: ...for clarity 90 Stop Bolt Jam Nut Setting 45 Stop Bolt 1 DISCONNECT SAW FROM POWER 2 Raise the blade as high as it will go then tilt it towards 45 until it stops and cannot be tilted any more 3 Place a...

Страница 63: ...it stops Lower Travel Bolt Your table saw will give the best results if the miter slot is parallel with the blade If these com ponents are not exactly parallel with each other your cuts and your finis...

Страница 64: ...Do not forget to tighten the table mounting bolts when finished Blade tilted to 90 Front B STEP B Figure 105 Measuring distance from miter slot to carbide tip on opposite side of table insert Table Mo...

Страница 65: ...table in the future note the shim placements and reassemble them exactly how they came apart Blade Alignment If the blade contacts the table insert when raised or tilted the blade must be aligned The...

Страница 66: ...ings are very heavy and can dam age your back or crush your hands or feet Get lifting help when moving the table and wings Spreader or Riving Knife Alignment Checking Alignment The blade guard spreade...

Страница 67: ...ick release lever Figure 112 Set screws for adjusting spreader riving knife position Mounting Block Top Control Cap Screw Side Control Bottom Control Side Control Cap Screws Quick Release Lever Possib...

Страница 68: ...t is parallel with the blade and inside the Alignment Zone If this does not work remove it to straight en If you cannot straighten it properly replace it Fence Adjustments There are three main adjustm...

Страница 69: ...ith the blade as shown in Figure 116 no futher adjustments need to be made If the fence is not parallel with the blade miter slot then you must adjust the fence parallel with the blade If the miter sl...

Страница 70: ...ence Blade Even 6 Use trial and error to adjust the set screws see Figure 117 so the fence is parallel with the blade and the clamping pressure is suf ficient Optional Some woodworkers prefer to off s...

Страница 71: ...wood 4 Measure the width of the freshly cut workpiece with a tape measure The workpiece width should be exactly 12 If it is not then adjust the indicator window hairline to match the width of the work...

Страница 72: ...e miter gauge body so the 90 stop screw rests against the stop link then tighten the lock knob Figure 122 Checking 90 stop on miter gauge Square Miter Gauge Blade If the square touches the miter body...

Страница 73: ...1 Wrench or Socket 25mm 1 Hex Wrench 3mm 1 Hex Wrench 8mm 1 Punch 1 Hammer 1 Rubber Hammer 1 Vise 1 Replacement Ball Bearings P1023RL100 2 Tensioning Belt 1 DISCONNECT SAW FROM POWER 2 Lower the blade...

Страница 74: ...ecure the mounting plate shown in Figure 128 then remove the plate 9 Loosen the motor adjustment bolt see Figure 125 on Page 71 10 Remove the three Phillips head screws on the bearing retainer shown i...

Страница 75: ...t make sure another person catches the bearing 17 Remove the key and the larger front spacer from the arbor and set these aside 18 Place the arbor in a vise as shown in Figure 134 with the vise teeth...

Страница 76: ...n the pulley set screws shown in Figure 131 on Page 73 31 Check the position of the belt on the pulley sheaths adjust if necessary so it is cen tered 32 Tension the belt refer to the instructions on P...

Страница 77: ...n Figure 138 Figure 138 Elevation slide gib components Tools Needed Qty Wrench or Socket 12mm 1 Hex Wrench 4mm 1 To adjust the elevation slide gib 1 DISCONNECT SAW FROM POWER 2 Loosen the hex nuts sec...

Страница 78: ...proved after market parts WIRE CONNECTIONS All connections must be tight to prevent wires from loosening during machine operation Double check all wires dis connected or connected during any wiring ta...

Страница 79: ...l G1023RL Series Mfd Since 12 11 77 READ ELECTRICAL SAFETY ON PAGE 76 G1023RL RLX RLW Electrical Components 3HP 240V 1 Ph Figure 141 Magnetic switch Figure 140 Motor junction box Figure 139 On Off Swi...

Страница 80: ...0 Hz G 240V RESET 96 98 1 2 3 4 L1 1 L3 5 NO7 L2 3 5 6 12 15 18 OFF T1 2 T3 6 T2 4 NO8 95 A SDE RA 20 B SDE MA 09 240V Ground I O S Capacitor 600M 125V 14 13 24 23 See Figure 140 See Figure 141 See Fi...

Страница 81: ...nce 12 11 79 READ ELECTRICAL SAFETY ON PAGE 76 G1023RLWX Electrical Components 5HP 240V 1 Ph Figure 145 Start capacitor Figure 142 Run capacitor Figure 144 Motor junction box Figure 143 On Off Switch...

Страница 82: ...13 24 23 G X Y Ground Hot Hot L6 30 Plug Included 220V 240V Single Phase 60 Hz Switch Assembly MPE 18 RESET 96 98 1 2 3 4 5 6 18 22 26 OFF 2T1 6T3 4T2 NO14 95 SDE RA 30 B G X Y Ground Hot Hot L6 30 P...

Страница 83: ...22 206 2 3 1 3 1 4V2 8 4 1 7 6 1 5 16 17 10 3 98 11 24 21 19V2 219 G1023RLWX 18 10 9 116 125 126 128 128 119 6V2 127 128 12 13 14 134 135 201 214 20 6 3 10 1 8 1 10 8 2 20 1 20 2 26 5 22 21 1 24 26V3...

Страница 84: ...23RL011 CABLE CLAMP ACC 3 126 PFH01 FLAT HD SCR 10 24 X 3 8 12 PW02 FLAT WASHER 3 8 127 PB34 HEX BOLT 3 8 16 X 1 2 13 PLW04 LOCK WASHER 3 8 128 PW02 FLAT WASHER 3 8 14 PCAP16 CAP SCREW 3 8 16 X 3 4 12...

Страница 85: ...86 81 89 90 88 44 43 44 69 65 65 36 37 34 36 35 52V2 35 1 35 54V2 56 68 35 55 56 59 60V2 64 65 66 68 35 96V2 87 109 112 71 74 73 72 55 51 50 53 94V2 102 110 96 95 217 223 220 216 111 111 62 61 79 93 2...

Страница 86: ...BOLT 1 4 20 X 1 2 108 P1023SL048 ARBOR NUT 5 8 12 RH 63 P1023RL063 REAR TRUNNION 109 P1023RL109 PLATE 64 P1023RL064 GIB 110 P1023RL110 DUST PORT 65 PN02 HEX NUT 5 16 18 111 P1023RL111 PLUG CA12 1 66 P...

Страница 87: ...MITER GAUGE ASSEMBLY 307 P1023RL307 CLEAR FRONT GUARD 401 P1023401A HANDLE V2 10 01 308 P1023RL308 FRONT GUARD BLOCK 402 PW07 FLAT WASHER 5 16 309 PFH04 FLAT HD SCR 1 4 20 X 5 8 403 P1023403 MITER GA...

Страница 88: ...2A FENCE LOCK KNOB 527 PLN02 LOCK NUT 1 4 20 503 P8826003 BEARING PAD 528 PLN01 LOCK NUT 3 8 16 504 P8826004 LOCKING LEVER 530 PW03 FLAT WASHER 10 508 P1023SL508 FENCE BODY 531 PW06 FLAT WASHER 1 4 50...

Страница 89: ...514 P1023SL514 SCALE 26 526 PFH05 FLAT HD SCR 1 4 20 X 3 4 515 P1023SL515 FRONT RAIL TUBE 54 531 PW06 FLAT WASHER 1 4 516 PB05 HEX BOLT 1 4 20 X 3 4 532 PW02 FLAT WASHER 3 8 516 1 P1023SL516A FRONT R...

Страница 90: ...PW06 FLAT WASHER 1 4 510 P9221010 REAR RAIL 72 534 PN05 HEX NUT 1 4 20 510 1 P9221010A FRONT RAIL 72 535 PB65 HEX BOLT 3 8 16 X 5 8 511 P1023SLX511 SCALE 53 536 PB21 HEX BOLT 3 8 16 X 3 4 514 P9221014...

Страница 91: ...N 3 X 9 620 P1023RLW620 ROUTER GUARD ASSEMBLY 606 P1023SLW606 EXTENSION LEG 620 1 PS25 PHLP HD SCR 8 32 X 5 8 607 P9221014 ADJUSTABLE FOOT 620 2 PWN02 WING NUT 1 4 20 608 PN06 HEX NUT 1 2 13 620 3 PHT...

Страница 92: ...le saw from operation MODEL G1023RL 10 LEFT TILT TABLE SAW WITH RIVING KNIFE WARNING WARNING G1023RL Labels A WARNING SAFETY GLASSES AND RESPIRATOR REQUIRED G1023RL COPYRIGHT GRIZZLY INDUSTRIAL INC FO...

Страница 93: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Страница 94: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Страница 95: ...tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from...

Страница 96: ......

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