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8. Maintenance and Inspection

8-1

Chapter 8 Maintenance and Inspection

DANGER

• Always wait at least 20 minutes after turning the input power OFF before starting inspections.

Wait at least 20 minutes after turning the input power OFF before starting work. Make sure that the
displays on the operation panel have gone out before removing the front cover.
Remove the front cover, and confirm that the "CHARGE" LED on the drive PCB or at the side of the
control PCB has gone out. Also check that the voltage between terminals L+1 or L+2 and L– is 15V or
less before starting the inspections.
Failure to observe this could lead to electric shocks.

• Maintenance, inspections and part replacement must be done by a designated person.

(Remove all metal accessories such as watches, bracelets, etc., before starting the work.)
(Always use an insulation measure tool.)
Failure to observe this could lead to electric shocks and injuries.

• Always turn the power OFF before inspecting the motor or machine. A potential is applied on the motor

terminal even when the motor is stopped.
Failure to do so could lead to electric shocks and injuries.

• Do not use parts other than those designated for the replacement parts.

Contact your inverter dealer for replacement parts.
Failure to observe this could lead to fires.

CAUTION

• Clean the inverter with a vacuum cleaner. Do not use water or organic solvents.

Failure to observe this could lead to fires or damage.

8-1 Inspection items

The inspections must be carried out periodically according to the working environment and frequency of
use. If there are any abnormalities, the cause must be inspected immediately and countermeasures
taken.

(1) Daily inspections

Table 8-1

Inspection item

Inspection details and work

Temperature/humidity

Confirm that the ambient temperature is –10 to 50°C, and that the humidity is
95% or less with no dew condensation.

Oil mist and dust

Confirm that there is no oil mist or dust in the VAT2000.

Abnormal noise and
vibration

Confirm that there is no abnormal noise or vibration from the installation site or
VAT2000.

Input power source

Confirm that the input voltage and frequency are within the specifications
range.

Cooling fan

Confirm that the cooling fan rotates normally and that no lint, etc. is stuck on it.

Indicator

Confirm that all lamps on the operation panel light properly.

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Содержание VAT2000 Series

Страница 1: ... 480V System 0 4 to 55kW INSTRUCTION MANUAL NOTICE 1 Read this manual thoroughly before using the VAT2000 and store in a safe place for reference 2 Make sure that this manual is delivered to the final user 3 The contents of this manual can be changed without notice GE POWER CONTROLS PCST 3251E R2 ...

Страница 2: ...utomatic tuning 3 4 3 7 Test operation with operation panel 3 15 Chapter 4 Operation Panel 4 1 4 1 Details of operation panel 4 1 4 2 Modes and parameters 4 3 4 3 Changing modes 4 12 4 4 Reading parameters in monitor mode 4 13 4 5 Reading and adjusting block A B C parameters 4 14 4 6 Reading the changed parameters Non default value parameter list 4 16 4 7 Customising block B C parameter 4 18 4 8 R...

Страница 3: ...meters 6 75 Chapter 7 Options 7 1 7 1 Outline of options 7 1 7 2 VAT2000 s Main options 7 4 7 3 Built in PCB option 7 5 7 4 Dynamic braking DBR 7 6 7 5 Electromagnetic compliance EMC 7 9 Chapter 8 Maintenance and Inspection 8 1 8 1 Inspection items 8 1 8 2 Measuring devices 8 2 8 3 Protective functions 8 3 8 4 Troubleshooting with fault display 8 4 8 5 Troubleshooting with no fault display 8 8 App...

Страница 4: ...DICATOR GOES OUT DO NOT CONTACT THE ELECTRICAL CIRCUIT WHILE THE CHARGE LAMP ON THE PCB IS LIT PERFORM SERVICING ETC AFTER WAITING AT LEAST 10 MINUTES AFTER THE LAMP GOES OUT ALWAYS GROUND THE INVERTER CASE THE GROUNDING METHOD MUST COMPLY WITH THE LAWS OF THE COUNTRY WHERE THE INVERTER IS BEING INSTALLED THE INVERTER MAY BE DESTROYED IF THE FOLLOWING POINTS ARE NOT OBSERVED OBSERVE THE INVERTER S...

Страница 5: ... in the installation operation maintenance and inspection of this product and understands the possible dangers ο The person is informed on matters related to starting stopping installation locks and tag displays and has been trained in the operation and remedies ο The person has been trained on the maintenance inspection and repairs of this product ο The person has been trained on protective tools...

Страница 6: ...ad to fires Tighten the terminals screws with the designated tightening torque Failure to do so could lead to fires Correct connect the output side U V W Failure to do so could cause the motor to rotate in reverse and the machine to be damaged 3 Operation DANGER Always install the from cover before turning the input power ON Never remove the cover while the power is ON There are sections in the fr...

Страница 7: ...g inspections Make sure that the displays on the operation panel have gone out before removing the front cover Remove the front cover and confirm that the CHARGE LED on the unit has gone out Also check that the voltage between terminals L 1 or L 2 and L is 15V or less before starting the inspections Check with the CHARGE LED if the unit is not provided with the L terminal Failure to observe this c...

Страница 8: ... vii Names of each part For U2KN15K0S U2KX18K5S and smaller For U2KN18K5S U2KX22K0S and larger ...

Страница 9: ... of Rating Nameplate and catalogue numbers 1 The following details are listed on the rating nameplate CAUTION CT Rating for standard applications Constant Torque VT Rating only for Fans and Pumps Variable Torque CT VT settings are described on chapter 6 6 2 Using the above type as an example the type is displayed as follows U2K X02K2 S The VAT2000 can be performed by the user with various optional...

Страница 10: ... so could lead to injuries from dropping Do not install and operate an inverter that is damaged or that is missing parts Failure to observe this could lead to injuries Always observe the conditions described in the instruction manual for the installation environment Failure to observe this could lead to faults 2 1 Installation Environment Observe the following points when installing the inverter 1...

Страница 11: ...ward and pull off the panel as shown on the right When the installation and wiring work are completed install the front cover and then install the operation panel At that time make sure that the latches on the left and right of the operation panel are securely caught Fig 2 2 Fig 2 3 2 N18K5 X22K0 and larger Fig 2 3 Fix the VAT2000 on the four corners note that the lower two mounting holes are notc...

Страница 12: ...ing resistor and shut off the power with an error signal Failure to do so could lead to fires in the event of abnormal overheating Do not directly connect a resistor to the DC terminals between L 1 L 2 and L Failure to observe this could lead to fires Tighten the terminal screws with the designated tightening torque Failure to do so could lead to fires Correct connect the output side U V W Failure...

Страница 13: ...13 7 6D N ote 14 N ote 2 N ote 6 N ote 5 N ote 6 N ote 7 N ote 3 x M 1 2 4 5 6 E 3 E b N11K0S X11K0S and larger units For DC Drives main option D check Chapter 7 2 U DCL DBR Unit N ote 13 N ote 12 N ote 11 N ote 9 N ote 4 N ote 1 N ote 8 N ote 10 N ote 9 N ote 7 VAT2000 DBR Resistor L1 L 1 L 2 L L2 MC ACL Noise Filter MCCB L3 V W 1 2 3 4 415 480V 380 400V Power Supply 380 460V 50 60 Hz M C N ote 1...

Страница 14: ...ies 04K0 05K5 07K5 11K0 15K0 18K5 22K0 30K0 37K0 45K0 Applicable wire mm2 2 5 4 6 3 8 16 25 35 60 100 AWG 14 12 10 8 6 4 2 1 0 4 0 d1 8 5 9 5 12 16 5 22 28 5 Max ring terminal mm d2 4 3 5 3 6 4 8 4 10 5 Terminal screw M4 M5 M6 M8 M10 Tightening torque N m 1 2 2 4 5 9 18 b DBR wiring N07K5 X07K5 and smaller L 2 B N11K0 X11K0 and larger L 2 L Inverter type VAT2000 200V Series 02K2 04K0 05K5 07K5 11K...

Страница 15: ...e output side of the inverter b When inserting a magnetic contactor on the output side of the inverter prepare a sequence control circuit so that the magnetic contactor will open and close after the inverter stops Note 9 Grounding Always wire the inverter s ground terminal The ground must be according to the regulations of the Country where the inverter is being used Note 10 Inverter output surge ...

Страница 16: ...stallation and Wiring 2 7 a U2KN00K4S U2KN04K0S U2KX00K4S U2KX04K0S b U2KN05K5S U2KN07K5S U2KX05K5S U2KX07K5S c U2KN11K0S U2KN15K0S U2KX11K0S U2KX18K0S d U2KX22K0S a U2KN00K4S U2KN04K0S U2KX00K4S U2KX04K0S ...

Страница 17: ...out of the control circuit terminal block is shown in Fig 2 7 functions are in Table 5 1 Terminals with the same terminal symbol are internally connected 10 After wiring always check the wiring Do not test control wirings using a megger or buzzer RES ET CO M AUX FSI FSV P10 20K 15V 820 Ω 244Ω 20K FM AM CO M CO M Voltage output 0 10V load m ax 1m A RA RC FA FB FC PSO1 PSOE VAT2000 M ax 1A 250VAC or...

Страница 18: ... limit function is activated Prepare a separate emergency stop switch Failure to do so could lead to injuries Resetting of a fault while the run signal is input could lead to unexpected restarting Always confirm that the run signal is OFF before resetting the alarm Failure to do so could lead to injuries CAUTION The heat sink and resistor are heated to high temperatures so never touch them Failure...

Страница 19: ...ast torque response is required 5 Permanent Magnet drive control C30 5 5 Note 3 Speed vector control for permanent magnet motors brush less type motors The PM motors allow high efficiency operation in respect to the standard Induction Motors Note 1 The operation panel only displays the parameters required for each type control For example when the V f control is enabled C30 0 1 or 2 the drive will...

Страница 20: ...re CAUTION 1 Check that the wiring is correct 2 The power supply must always be kept in the tolerable range 3 Always check that the inverter rating and motor rating match 4 Always correctly install the front cover before turning the power on 5 Assign one worker to operate the switches etc 6 Refer to the Chapter 6 and observe the precautions when changing the set values such as torque boost A02 0 R...

Страница 21: ...c 9 Always correctly install the front cover and outer cover before turning the power ON 10 Assign an operator and make sure that the operator operates the switches 3 5 Settings of data before operation 1 Turn ON the MCCB and then turn ON the inverter power All LEDs will light momentarily on the indicator and then will display before displaying The LCL and Hz LED will also light 2 Refer to Section...

Страница 22: ...nded adjustment mode Execution time approx 1min Use this method if the motor is completely unloaded only No load at motor shaft The drive automatically adjusts parameters related to the slip compensation and max torque boost In this phase the motor rotate The following parameters are automatically adjusted by executing Mode 2 Table 3 6 2 Parameter No Name A02 2 A03 0 B02 0 1 A02 5 A02 6 Manual tor...

Страница 23: ... automatically start rotating If the automatic tuning function does not end correctly always turn the inverter power OFF before investigating or confirming the operation Automatic tuning can be carried out only in the Local Mode If the motor has an unstable frequency band automatic tuning may not end normally In this case the maximum torque boost function cannot be used Always ground the motor and...

Страница 24: ...d 1 Preparation Turn power ON start VAT2000 2 Select control method C30 0 1 or 2 3 Inicialize motor constants LCL LED Blinks LCL LED Blinks Can the motor rotate Y N 4 Input 1 in B19 0 for basic V f tuning mode 6 Automatic tuning execution 7 Automatic tuning Normal completion 5 Start automatic tuning 4 Input 2 in B19 0 for extended V f tuning mode FWD I REV I Press the or key 8 Automatic tuning wit...

Страница 25: ...on Set A05 0 to 1 enables parameter display By parameter B19 0 select the automatic tuning mode according working conditions Refer to section 3 6 1 for details The automatic tuning will star when the key is pressed During the automatic tuning state the LCL LED will blink To abort the automatic tuning press the key 5 Starting automatic tuning Automatic tuning will start when either the key or key i...

Страница 26: ...4 Vector control expanded adjustment mode Execution time approx 1 minute This mode is selected for constant power range operation only Note 2 The following parameters are automatically adjusted by executing Mode 4 Table 3 6 5 Parameter No Name B01 9 B02 0 1 B02 2 3 B02 4 5 B02 6 7 B34 0 to 7 No load output voltage R1 Primary resistance R2 Secondary resistance Lσ Leakage inductance M Excitation ind...

Страница 27: ...ck the safety on the load side before executing automatic tuning The motor will automatically start rotating during automatic tuning If the automatic tuning function does not end correctly always turn the inverter power OFF before investigating or confirming the operation Automatic tuning can be carried out only in the Local Mode Always ground the motor and inverter If the load is less than 10 and...

Страница 28: ...splay Display Display Automatic tuning procedures Automatic Tuning end 1 Preparation Turn power ON start VAT2000 2 Select control method C30 0 3 or 4 3 Initialize motor constants LCL LED Blinks LCL LED Blinks Constant output operation N 4 Input 3 in B19 0 for basic Vector control tuning mode 6 Automatic tuning execution 9 Set and adjust according to system 7 Automatic tuning Normal completion 5 St...

Страница 29: ...ed min 1 Motor rated current A Carrier frequency kHz Note 1 No of encoder pulses P R Note 2 When the motor works under constant power operation the excitation inductance fluctuation must be compensated Assign the operation range to the table reference speed in B33 0 to 7 Note that the motor will rotate to the max speed in this case so take special care to safety The max speed cannot be set below t...

Страница 30: ...ntrol response in rad s unit If the speed tracking is slow increase this value Note that if this value is too high hunting may occur A10 1 Machine time constant 1 Set the time required to accelerate from zero to the base speed with the rated torque Tm msec 10 968 J kgm 2 N base min 1 Power W J Total inertia kgm 2 N base Base speed min 1 A10 2 Integral time constant compensation coefficient Increas...

Страница 31: ...time A01 1 4 If the motor vibrates increase the torque stabilising gain B18 2 n 4 1 The motor may not be separated from the load Separate the motor from the load 2 If the motor vibrates increase the torque stabilising gain B18 2 n 5 When the motor does not stop 1 Increase the acceleration deceleration ramp time A01 0 A01 1 When the motor stops 1 The B00 or B01 parameters may not be set correctly C...

Страница 32: ...tor will run Confirm the safety around the motor before start 2 Press the key The FDW LED will light and the display will change from to This is because the local setting frequency A00 0 is set to 10Hz as the default setting CHECK 1 Did the motor run 2 Is the run direction correct Check the wiring and operation if abnormal 3 Is the rotation smooth 3 Press the key and confirm that the motor runs in...

Страница 33: ...otor will slowly increase its speed to the set value Increase the speed by approx 10Hz steps at a time with the knob 9 Press the key when the motor speed reaches 50Hz The display will decrease to 0 00 in 20 seconds The FWD or REV LED will blink for two seconds while the DC brake is applied and the motor will stop 10 Press the key to test the reverse run This completes the test operation with the o...

Страница 34: ...ation of the operation panel is shown in Fig 4 1 Fig 4 1 Parameter operation Knob Parameter operation Keys Operation Keys Mode Key Unit Indications LEDs Display 7 segment LEDs of 5 digits Status indication LEDs Minus polarity LED V23 OP1 LCL FW D REV RST FLT Hz A min 1 MOD LCL SET FW D REV STOP PPE ...

Страница 35: ...gative numbers Operation keys Starts the drive in the forward direction in Local Mode only Starts the drive in the reverse direction in Local Mode only Stops the drive The motor will either coast to a stop or ramp down to a stop as selected on C00 1 Changes control Modes from Local to Remote or vice versa When the drive is in Local Mode LCL LED is on Note Resets a fault FLT LED changes to OFF Para...

Страница 36: ... mode Monitors displays the internal status Output frequency monitor Frequency setting monitor Current monitor Voltage monitor Sequence status Minor fault monitor Pattern run monitor Multi pump operation monitor Extend monitor Maintenance monitor Automatic tuning Hardware monitor d00 0 1 d01 0 1 d02 0 3 d03 0 3 d04 0 4 d05 0 d06 0 1 d07 0 1 d20 0 2 knob d21 0 3 d22 0 d30 0 1 Fault history referenc...

Страница 37: ...int B17 0 3 Over current limit B18 0 6 Automatic tuning function B19 0 Output rating dual drive B20 0 5 Frequency setting dual drive B21 0 1 Acceleration deceleration time dual drive B22 0 3 Torque boost dual drive B23 0 1 DC brake dual drive B24 0 1 Overcurrent limit dual drive B25 0 1 Software option function settings Software option application B40 0 1 Program ramp acceleration B41 0 7 Program ...

Страница 38: ...tput gain C14 0 1 Status output detection level C15 0 4 Extended function setting Start Interlock C20 0 3 Retry pick up C21 0 3 Overload C22 0 2 4 Start Stop frequency overload dual drive C23 0 4 High efficiency operation C25 0 1 Standard serial communications C26 0 2 Hardware option function setting Control mode selection C30 0 Main circuit option selection C31 0 1 PC Parallel interface option C3...

Страница 39: ...nitor Slip Extended monitor Maintenance monitor Automatic tuning Hardware monitor d00 0 2 d01 3 4 d02 0 5 d03 0 3 d04 0 4 d05 0 d06 0 1 d07 0 1 d11 0 5 d12 0 d20 0 2 Knob d21 0 3 d22 0 d30 0 1 Fault history reference Parameter reference change Block A Parameter Mode Parameters changed frequently during the normal usage Speed setting Acceleration deceleration time DC brake Custom parameter Block B ...

Страница 40: ... Output rating dual drive B20 0 5 Frequency setting dual drive B21 0 1 Acceleration deceleration time dual drive B22 0 3 Torque boost dual drive B23 0 1 DC brake dual drive B24 0 1 Overcurrent limit dual drive B25 0 1 Speed control extend function B30 0 8 Sensorless control function B31 0 3 Vector control compensations B32 0 4 Table reference speed B33 0 7 M fluctuation compensation B34 0 7 Softwa...

Страница 41: ...utput detection level C15 0 4 Extend function settings Start interlock C20 0 3 Retry pick up C21 0 3 Load setting C22 0 2 4 Start stop frequency overload dual drive C23 0 4 Speed detection error monitor C24 0 3 High efficiency operation C25 0 1 Standard serial communications C26 0 2 Hardware option function settings Control mode selection C30 0 Main circuit option selection C31 0 1 PC Parallel int...

Страница 42: ...intenance monitor Hardware monitor d00 0 2 d01 3 4 d02 0 5 d03 0 3 d04 0 4 d05 0 d06 0 1 d07 0 1 d11 0 5 d20 0 2 Knob d21 0 3 d30 0 1 Fault history reference Parameter reference change Block A Parameter Mode Parameters changed frequently during the normal usage Speed setting Acceleration deceleration time DC brake Custom parameter Block B C parameter skip ASR control constants ACR control constant...

Страница 43: ...put rating dual drive B20 0 5 Frequency setting dual drive B21 0 1 Acceleration deceleration time dual drive B22 0 3 Torque boost dual drive B23 0 1 DC brake dual drive B24 0 1 Overcurrent limit dual drive B25 0 1 Speed control extended function B30 0 8 Vector control compensations B32 1 2 4 Voltage control constant PM B35 0 5 Demagnetising current table PM B36 0 4 Software option function setting...

Страница 44: ...ction level C15 0 4 Extend function settings Start interlock C20 0 3 Retry pick up C21 0 3 Load setting C22 0 2 4 Start stop frequency overload dual drive C23 0 4 Speed detection error monitor C24 0 High efficiency operation C25 0 1 Standard serial communications C26 0 2 Hardware option function settings Control mode selection C30 0 Main circuit option selection C31 0 1 PC Parallel interface optio...

Страница 45: ...monitor mode parameters are the entries into the Extended Monitor Mode Block A parameter mode Changing Modes Utility mode for future use Extended monitor Mode Dnn m Block B parameter mode Fault history reading Non default parameter list RST MOD RST MOD Bnn m Ann m Monitor mode Block C parameter mode Utility mode U RST MOD RST MOD RST MOD RST MOD Cnn m Unn m SET SET Fig 4 4 Parameter mode changeove...

Страница 46: ...nation 1 Output frequency 2 Parameter block changes to d01 block 3 Parameter block changes to d02 block 4 Parameter number increases 5 Hz After one second the display will show the output current as a percentage 6 Parameter number decreases 7 Parameter block number decreases 8 Parameter block number decreases again 9 Hz After one second the display will show the output frequency as Hz 4 Press to s...

Страница 47: ...4 Note 2 5 2 times 6 7 Hz In Monitor Mode Changes to the Block A Parameter setting Mode Changes to the Block B Parameter setting Mode Increase the parameter No from parameter B00 0 to B00 4 The display will alternate between Parameter Number B00 4 and the present setting value 50 0 Enable the value to be changed The preset setting value will display Press two times to move the flicker to the digit...

Страница 48: ...The preset setting value will display Press once to move the flicker to the digit that is to be changed Change the flicker digit from 2 to 3 Move the flickering digit to the digit to be changed Change the flicker digit from 0 to 5 Fix the data Changing of parameter A03 1 to 3 5 will be completed The display will alternate between the Parameter Number A03 1 and the present value Parameter Number Ch...

Страница 49: ... 3 4 6 times 5 6 7 8 9 In Block B Parameter Setting Mode Change to Block C Parameter Setting Mode Change to the Utility Mode For future use Change to the Monitor Mode Increase the Parameter Block Number from d00 to d20 Increase the parameter number Go to d20 2 Non Default Value Parameter List Mode Entry After one second LST will display Enter the Non Default Value Parameter List Mode The display w...

Страница 50: ...efault Parameter Number will display The display will alternate between d CHG and d END to indicate the end of the Non Default Value Parameter List If is pressed after this the Non Default Value Parameter List will display again from the first End the Non Default Value Parameter List Mode The Monitor Parameter Selection status will be entered After one second LST will display ...

Страница 51: ... No to be displayed in A04 0 to 7 in parameter C10 0 to 7 3 The below shown example is valid if the V f control constant torque is enabled C30 0 1 A00 n Local Jog frequency A01 n Accel decel time 1 A02 n Torque Boost A03 n DC Brake A04 Custom Parameters 0 1 2 7 A05 0 Parameter B C block Skip Block A Parameter Block C Parameters C10 Custom Para meter selection B10 0 Acceleration Time 2 B10 1 Decele...

Страница 52: ...e parameter No C10 0 is completed Note For parameter C set as 2 xx x Change parameter B10 0 which has been assigned to A04 0 7 3 times 8 9 10 11 Enter the Block A Parameter Setting Mode The Custom Parameter Number A04 0 will display The display will alternate between Parameter number A04 0 and the value of Parameter number B10 0 Acceleration time 2 Parameter Number A04 0 is the same value as that ...

Страница 53: ...rnately Scan the contents of the fault buffer using the key and knob End the Fault History Mode and return to the Monitor Mode 3 The Fault History Buffer is configured as shown below Change of display Fault sequence Fault History number Display Example Explanation Fault 1 the latest E00 E01 E02 E03 Hz A Latest Fault Code Secondary Fault Code Output frequency at the Fault Output current at the Faul...

Страница 54: ...d setting is available at a 10V input This setting is valid when AUX of the internal relay signal is ON C04 3 C07 2 4 C12 2 1 Analog input COM Analog input common This is a common terminal for FSV FSI and AUX signals FM Frequency meter This is a voltage output signal for metering purpose As default a 10V output is available at the maximum frequency This output voltage can be adjusted from 0 2 to 2...

Страница 55: ...han 30m for the wiring 4 For shield connections connect to COM terminal on the VAT2000 side 5 The maximum input rating for FSI is 0 to 21mA or 0 to 5 25V 6 Do not link to the digital input Analog output 0V 5V COM AM L 30m Amp Amp 0V COM 1mA FM 10V 1 Use a 10V full scale meter impedance 10kΩ or higher 2 The maximum output current is 1mA 3 Use a shielded wire shorter than 30m for the wiring 4 For sh...

Страница 56: ...ion inputs which are forward run reset and emergency stop There are also five programmable digital inputs which can be randomly assigned with functions selected from Table 5 3 Four additional programmable inputs are available using the relay interface option card U2KV23RY0 The standard programmable input terminals are PSI1 to PSI5 When extended the terminals are PSI1 to PSI9 The default settings a...

Страница 57: ...e e d es tim a tio n S pe e d d e te ctio n C o n tro l m o d e C 3 0 0 P rim a ry re sista nc e B 02 0 1 S ec on dary re sistan ce B 02 2 3 Le ak ag e in du cta nc e B02 4 5 E xcitation in d uc ta n ce B 0 2 6 7 4 3 P P H C T C onve rter se ction Pow e r s up p ly O N x x E X C E X C 0 i d i d i q i q S e co nd a ry re sista nc e B 0 2 2 3 d 03 0 d0 3 1 3 d 0 2 2 ω r ω r d 0 2 3 ACR ASR G ate o u...

Страница 58: ...e when CSEL is OFF Accel decel time 2 B10 0 1 is available when CSEL is ON I PASS Ratio interlock bypass Ratio interlock operation is bypassed This is the ratio between frequency setting input and frequency setting output CPASS Ramp bypass The ramp function is by passed VFS Speed setting 1 The frequency speed setting is carried out with the input selected with C07 0 IFS Speed setting 2 The frequen...

Страница 59: ...eration is selected PCTL P Control ASR control is changed from the PI control to the P control LIM1 Drive torque limit changeover When this function is ON is possible to control the drive torque limit by an analog input signal or by a serial transmission signal LIM2 Regenerative torque limit changeover When this function is ON is possible to control the regenerative torque limit by an analog input...

Страница 60: ...tainment This turns ON when the output frequency speed reaches the set frequency speed The detection reach width is set with C15 0 SPD1 Speed detection 1 This turns ON when the output frequency speed absolute value reaches a speed higher than the speed set with the detection level C15 2 SPD2 Speed detection 2 This turns ON when the absolute motor speed reaches a speed higher than that set in the d...

Страница 61: ...G R RUN F RUN BRAKE BRAKE CSEL CSEL IPASS IPASS PIDEN CPASS CPASS VFS VFS IFS IFS AUX AUX PROG PROG CFS CFS COP COP SE SE FUP FUP FDW FDW RESET EMS Keypad ON OFF RESET S eria l O p tio n EMS PSI LCL REM LCL REM OF F OF F Auxiliary operation Basic operation Auxiliary operation REV I R RUN RUN R RUN BUP BUP BDW BDW IVLM IVLM AUXDV AUXDV PICK PICK EXC EXC ACR ACR PCTL PCTL LIM1 2 LIM1 MCH MCH RF0 RF0...

Страница 62: ...the ON state of each internal signal can be known trough the operation panel display R RUN Terminal block Internal command PSI1 PSI2 PSI3 PSI4 PSI5 PSI6 PSI7 PSI8 PSI9 U 2 K V2 3 RY O Op tio n EMS F RUN ON 1 0 C03 0 1 C03 1 2 C03 2 3 C03 3 C03 4 C03 5 C03 6 C03 7 C03 8 C04 1 16 C 04 2 C04 0 C04 3 C04 4 C04 5 C04 6 C04 7 C04 8 C04 9 C05 0 C05 1 C05 2 C05 3 C05 4 C05 5 C05 6 C05 7 C05 8 C05 9 C06 0 ...

Страница 63: ...l board Internal Signal 1 0 O utput fixed C13 2 0 C13 3 3 C13 4 7 C13 5 8 2 3 4 5 6 7 8 9 10 11 12 13 14 15 RUN FLT MC RDY1 RDY2 LCL REV IDET ATN SPD1 SPD2 COP EC0 EC1 EC2 EC3 PSO EC3 EC2 EC1 EC0 COP SPD2 SPD1 RUN FLT MC RDY1 RDY2L LCL D04 3 display REV IDET ATN PSO1 3 PSOE U 2K V 2 3R Y O O ptio n PSO5 PSO5 PSO4 PSO4 FA FB FC RA RC 16 17 18 19 20 21 23 22 24 ACC DCC AUXDV ALM FAN ASW LLMT ZSP ULM...

Страница 64: ...olarity is the forward run and the negative polarity the reverse run 0 10V 0 5V 0 100 Note 2 PID feedback 0 100 0 100 This is used for feedback signal to the PID function using external sensor Do not use the PID for speed control Do not use the programmable analog output FM AM as PID s feedback signal 300 300 Torque setting 0 300 0 100 This is the analog setting for torque control The polarity is ...

Страница 65: ...type U2KV23AD0 is necessary to use the additional analog inputs PAI1 to 3 Terminal block Internal setting signal PAI 1 0 2 3 4 5 6 7 Speed setting 1 Y AX B C Y C Panel setting A B X Speed setting U2KV23AD0 Option Speed setting 2 Speed setting 3 Ratio Interlock bias setting Traverse center frequency setting PID feedback setting Torque setting C07 0 3 C07 1 C07 2 C07 3 C07 4 C07 5 C07 6 2 C07 7 C07 ...

Страница 66: ...ut frequency AM Output current Motor 5 8 2 Setting the analog output The following internal data or functions can be output to FM AM terminals by parameters C13 0 and C13 1 as shown in Fig 5 8 The extended analog outputs AO1 and AO2 can be addressed with the internal data by parameters C39 0 and C39 1 If needed the gain of analog outputs can be adjusted by parameters C14 0 C14 1 Terminal block Int...

Страница 67: ...y parameter A00 1 3 Traverse operation The speed setting is allowed by parameters B44 0 to 6 when the Traverse function is enabled Operation panel Pattern Run operation The speed setting is allowed by parameters B50 0 to B59 3 when the Pattern Run function is enabled 2 Speed setting selection sequence The ratio of the speed setting Ratio Interlock and sequence control for signals is shown below Re...

Страница 68: ...e setting The torque setting is allowed from a host computer with serial transmission A serial interface option type U2KV23SL0 is required Panel Panel torque setting The torque setting is allowed by parameter B13 2 2 Torque setting selection sequence The torque setting interlock sequence is shown below Analog Torque setting C07 6 Serial communication Torque setting Operation Panel Torque setting B...

Страница 69: ...on Torque bias 1 setting Operation panel Torque bias 1 setting B13 2 Torque bias 1 setting LCL on off off off on on 0 C02 4 1 2 3 4 Functions that can be controlled ON OFF from terminal board XXX CFS TRQB1 Fig 5 11 Torque bias 1 setting selection 5 9 4 Torque limiter function 1 Torque limit setting selection The torque limit can be set independently for both speed control ASR mode or torque contro...

Страница 70: ...orque limit A10 3 A11 2 may be reduced in a percentage using the data 0 to 100 provided from serial transmission For example using a signal of 0 to 100 the limit torque is reduced from 0 to 100 This function is enabled when LIM1 is ON Serial Serial regenerative torque limit reduction setting A serial interface option U2KV23SL0 The regenerative torque limit A10 4 A10 5 A11 3 may be reduced in a per...

Страница 71: ...tions that can be controlled ON OFF from terminal board Functions that can be controlled ON OFF By parameter setting only Fig 5 12 Drive torque limit setting selection When NFB NDBL W hen NDBL NFB NBASE W hen NBASE NFB Analog regenerative torque limit reduction setting C07 8 Serial regenerative torque limit reduction setting Emergency stop regenerative torque limit A10 5 ACR regenerative torque li...

Страница 72: ...ting value allowed from the host computer with serial transmission Panel Panel torque ratio 1 setting This is a setting value allowed from the parameter B13 1 2 Torque ratio 1 setting selection sequence The interlock sequence for the Torque ratio 1 setting is shown below Torque ratio1 setting Serial Torque ratio 1 setting 1 000 O Panel Torque ratio 1 setting B13 1 on on off off M ounted Not m ount...

Страница 73: ... serial interface option type U2KV23SL2 is required Panel Panel torque ratio 2 setting This is a setting value issued from the parameter B13 3 2 Torque ratio 2 setting selection sequence The relation of the torque ratio 2 setting and changeover sequence is as shown below Torque ratio 2 setting Torque bias 2 setting Serial Torque ratio 2 ISBII torque setting 0 O Panel Torque ratio 2 setting B13 3 o...

Страница 74: ...sion Panel O Panel machine time constant 1 This is a setting value issued from the parameter A10 1 O Panel machine time constant 2 This is a setting value issued from the parameter B15 0 2 Machine time constant setting and changeover sequence The interlock sequence for the machine time constant setting is shown below Machine time constant setting Serial machine time constant setting O Panel machin...

Страница 75: ... with serial transmission Panel O Panel ASR response setting This is a setting value issued from the parameter A10 0 2 ASR response setting and changeover sequence The interlock sequence for the ASR response setting is shown below ASR response setting Serial ASR response setting 1 000 O Panel ASR response setting A10 0 on on off off M ounted Not m ounted Option CFS LCL 1 2 3 C02 7 XXX XXX Function...

Страница 76: ...cy is displayed as 100 3 Setting speed Output Ramp min 1 The set speed at ASR input point is displayed The forward run direction is displayed with the polarity and the reverse run direction with the polarity 4 Setting speed Input Ramp min 1 The set speed at the ramp function s input point is displayed The forward run direction is displayed with the polarity and the reverse run direction with the p...

Страница 77: ... 1 Remaining time Hrs Displays the remaining time of current step D07 Pump operation status monitor 0 Pump operation status Displays the ON OFF status of the pumps The correspondence of each LED segment and signal is shown below 1 Next ON pump No 0 is displayed when all pumps are ON 2 Next OFF pump No 0 is displayed when all pumps are OFF 3 Passage time Hrs Displays the continuous ON OFF time of t...

Страница 78: ...nce input D04 1 MCH RF0 DROOP DEDB TRQB1 TRQB2 PIDEN Sequence input D04 2 EC3 EC2 EC1 EC0 COP SPD2 SPD1 RUN FLT MC RDY1 RDY2L LCL REV IDET ATN ACC ULMT DCC AUXDV ALM FAN ASW ZSP LLMT Sequence input D04 3 Sequence input D04 4 Speed detection error Upper line Steps required for tuning Reducing carrier frequency Lower line indication of completed steps Overload error Minor fault monitor D05 0 Automat...

Страница 79: ... the base speed D20 Extended monitor 0 Fault history reading entry The last four fault history will display when SET is pressed 2 Non default value parameter list mode entry The parameters that differ from the default factory settings are displayed when key SET is pressed D21 Maintenance monitor 0 Cumulative Power On time Hrs Displays the cumulative power ON time 1 Cumulative run time Hrs Displays...

Страница 80: ...Manual torque boost selection 2 1 2 1 Disable 2 Enable 1 Automatic torque boost selection 1 1 2 1 Disable 2 Enable 2 Manual torque boost setting Inverter rating 0 0 20 0 This is the boost voltage at 0Hz This is automatically adjusted by the automatic tuning 3 Square reduction torque setting 0 0 0 0 25 0 This is the reduced voltage at half of base frequency 4 R1 drop compensation gain 50 0 0 0 100 ...

Страница 81: ... 0 The ACR gain and time constant are set This will affect the current response If the gain is too low or too high the current will become unstable and the over current protection will function Normally adjust the response between 500 and 1000 and the time constant between 5 and 20ms 2 ACR drive torque limit 100 0 0 1 300 0 3 ACR regenerative torque limit 100 0 0 1 300 0 Drive and regenerative tor...

Страница 82: ...VR does not operate when is set to 39 then the output voltage equals the input voltage at the base frequency 4 Max frequency Hz 50 0 3 0 440 0 5 Base frequency Hz 50 0 1 0 440 0 When B00 1 is a value other than 0 these values will be rewritten with the data set in B00 1 6 Motor rated current A Inverter rating Inverter rating 0 3 Inverter rating The overcurrent limit OLT current display and meter o...

Страница 83: ...hen the motor is controlled above that speed the flux during vector control will be weakened 6 Motor rated current A Inverter rating Inverter rating 0 3 Inverter rating This is the motor current during full load at the base speed 7 Carrier frequency 17 0 1 0 21 0 The noise can be lowered by changing the PWM carrier frequency and control method which affects to the sound generated from the motor Th...

Страница 84: ...circuit constant is set B03 Motor circuit constant PM 0 R1 PM motor primary resistance Mantissa section mΩ 1 000 0 001 9 999 1 R1 PM motor primary resistance Exponent section 0 1 4 This combination means R1 1 000 x 100 mΩ 2 Ld PM motor d axis inductance Mantissa section mH 1 000 0 001 9 999 3 Lq PM motor q axis inductance Mantissa section mH 1 000 0 001 9 999 4 Ld Lq PM motor inductance Exponent s...

Страница 85: ... to 1 2 of less of the ramp time S type ramp time is allowed by setting this parameter 5 Time unit 1 1 3 The acceleration deceleration ramp time setting unit can be changed by using a multiplier 1 x1 2 x0 1 3 x10 B11 Program frequency speed setting 0 1 2 3 4 5 6 7 Program frequency speed 0 Program frequency speed 1 Program frequency speed 2 Program frequency speed 3 Program frequency speed 4 Progr...

Страница 86: ...P gain can be compensated in the constant power range B14 ASR dead band setting 0 ASR dead band setting 0 0 0 0 100 0 The non sensitive range of the ASR input is set B15 Machine time constant setting 2 0 Machine time constant 2 ms 1000 1 20000 This is the time to accelerate the motor load to the base speed at the motor rated torque This is valid when the sequence input machine time constant change...

Страница 87: ...thod which affects to the sound generated from the motor This can be changed while running 1 0 to 15 0 Monotone sound method Carrier frequency 1 0 to 15 0kHz 15 1 to 18 0 Soft sound method 1 Basic carrier frequency 2 1 to 5 0kHz 18 1 to 21 0 Soft sound method 2 Basic carrier frequency 2 1 to 5 0kHz B21 Frequency setting Dual Drive 0 Local frequency setting Hz 10 00 0 10 Max fre quency This is the ...

Страница 88: ... start hunting When set to zero the load torque observer will not function 1 Model machine time constant ms 500 10 20000 Set the model machine time constant used by the load torque observer 2 ASR proportional change rate limit 50 0 1 0 400 0 If the speed setting value or motor speed change suddenly this will prevent the ASR s P response from suddenly changing 3 LPF time constant for Speed setting ...

Страница 89: ...Speed estimated integral gain 50 0 0 0 100 0 This is the integral gain for the adaptive speed estimation algorithm To increase the speed estimation response set a large value Note that if the value is too high the speed estimation value will hunt 3 Regenerative compensation torque limit 1 10 0 0 1 100 0 4 Regenerative compensation torque limit 2 20 0 0 1 100 0 5 Regenerative compensation low speed...

Страница 90: ...ation C30 0 3 2 Voltage saturation compensation selection 2 1 2 1 Disable 2 Enable This function is useful If the output voltage is larger than the voltage that can be output by the inverter or when raising the output voltage to near the input voltage or when the input voltage changes limiting the exciting current to prevent the current or torque instability If there is voltage saturation a high r...

Страница 91: ...cient 5 100 0 50 0 150 0 6 M fluctuation compensation coefficient 6 100 0 50 0 150 0 7 M fluctuation compensation coefficient 7 100 0 50 0 150 0 This is adjusted with the automatic tuning mode 4 B19 0 4 This compensates the exciting inductance fluctuation according to the B33 reference speed values Set the compensation coefficients that the output voltage is constant during no load operation throu...

Страница 92: ...0 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 6000 0 6000 0 6000 0 6000 0 6000 0 6000 0 6000 0 6000 0 Select as follows with S0 S1 S2 S3 and SE B42 Program ramp deceleration 0 1 2 3 4 5 6 7 Deceleration time 0 1 2 3 4 5 6 7 sec sec sec sec sec sec sec sec 20 0 20 0 20 0 20 0 20 0 20 0 20 0 20 0 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 6000 0 6000 0 6000 0 6000 0 6000 0 6000 0 6000 0 6000 0 The binary mode or direct in...

Страница 93: ...rse run 0 Centre frequency FH 20 00 5 00 100 00 1 Amplitude A 10 0 0 1 20 0 Set A FH x 100 2 Drop D 0 0 0 0 50 0 Set D A x 100 3 Acceleration time B sec 10 0 0 5 60 0 4 Deceleration time C sec 10 0 0 5 60 0 5 Deviated traverse X 10 0 0 0 20 0 Set X FH x 100 6 Deviated traverse Y 10 0 0 0 20 0 Set Y FH x 100 B50 Pattern run step 0 Automatic run 0 Mode 0 0 2 0 Stop 1 Frequency speed 10 00 0 00 100 0...

Страница 94: ...rd run 2 3 Time Return destination step sec 1 0 0 0 1 0 6000 0 5 2 Reverse run 3 Return B57 Pattern run step 7 Automatic run 0 Mode 0 0 2 0 Stop 1 Frequency speed 10 00 0 00 100 00 1 Forward run 2 3 Time Return destination step sec 1 0 0 0 1 0 6000 0 6 2 Reverse run 3 Return B58 Pattern run step 8 Automatic run 0 Mode 0 0 2 0 Stop 1 Frequency speed 10 00 0 00 100 00 1 Forward run 2 3 Time Return d...

Страница 95: ...p EMS input logic 1 1 2 Emergency stop input logic is set 1 Close to stop 2 Open to stop 4 Emergency stop EMS mode 1 1 3 Set the stopping method for the emergency stop 1 Coast to stop without a fault output 2 Coast to stop with a fault output 3 Ramp down to stop 5 Control source switchover method J1 setting 1 1 2 Set whether to validate the remote operation sequence for the local operation mode Fi...

Страница 96: ...ng input selection 3 1 4 1 Analog fixed 2 Serial fixed 3 Panel fixed 4 Sequence 3 Torque ratio 1 setting selection 2 1 3 1 Serial fixed 2 Panel fixed 3 Sequence 4 Torque bias 1 setting input selection 3 1 4 1 Analog fixed 2 Serial fixed 3 Panel fixed 4 Sequence 5 Torque ratio 2 setting input selection 2 1 3 1 Serial fixed 2 Panel fixed 3 Sequence 6 Drive regenerative torque limit input selection 3...

Страница 97: ...tio interlock Up 0 4 BDW ratio interlock Down 0 5 IVLM ratio interlock Up Down bypass 0 6 AUXDV Dual drive 0 7 PICK Pick Up 0 8 EXC Pre excitation 0 9 ACR Torque control 0 1 Notes When one function is set to ON 16 it is permanently enabled When one function is set to OFF 0 it is permanently disabled When one function is set to any programmable input PSI1 to PSI9 1 9 the function is remotely enable...

Страница 98: ...t whether to enable or lock data changing for each parameter function unit as shown above Parameter protection Unprotected changeable X Protected unchangeable 1 Operation panel lock 1 1 3 1 Enables control from keypad 2 Disables control from keypad The STOP key will stop the drive if pressed for 2 seconds 3 Only STOP key is available 2 LCL switchover protection 1 1 2 1 Disables switchover while th...

Страница 99: ...g is ignored in the V f mode 1 Enable 2 Lock 6 Fault history buffer clear 0 0 9999 Set 1 for the setting value to clear the fault history details The clearing operation will not take place at a setting other than 1 1 Clear fault history 7 Default value load 0 0 9999 9 All default values load excluding maintenance 10 Parameter A 11 Parameters B C basic functions 12 Parameters B C extended functions...

Страница 100: ...ut terminal function 0 FM output settings 0 0 9 1 AM output settings 3 0 9 Select the setting value from the following table and output The terminal voltage can be changed freely with parameters C14 0 1 2 RC RA output settings 0 0 24 3 PSO1 output settings 3 0 24 4 PSO2 output settings 7 0 24 5 PSO3 output settings 8 0 24 Select the setting value from the following table and output Value Parameter...

Страница 101: ...the rated current when this is set to 1 00 Max 11V C15 Status output detection level 0 Attainment ATN detection width 1 0 0 0 20 0 The attained output ATN operation width is set 1 Current IDET detection level 100 5 300 The current detection IDET operation level is set 2 Speed detection SPD1 level 1 95 0 1 0 105 0 3 Speed detection SPD2 level 2 50 0 1 0 105 0 The speed detection SPD1 SPD2 operation...

Страница 102: ...00 Do not set a value less than the excitation current C22 Overload 0 Overload setting 100 50 105 Note that when this parameter is changed Parameters C22 1 and C22 2 will automatically be adjusted to the value of this setting 1 0Hz overload 100 20 105 The maximum value is as set on C22 2 2 0 7Base freq overload 100 50 105 The minimum value is as set on C22 1 4 Motor loss braking setting 50 0 0 0 7...

Страница 103: ...0 1 0 100 0 3 Speed detection error recovery level 5 0 1 0 100 0 The conditions for judging the speed detection error are set Set as C24 2 C24 3 C25 High efficiency operation 0 Voltage reduction time sec 1 0 0 1 30 0 Set the time for the output voltage to drop from the V f setting value to 0V 1 Voltage lower limit setting value 100 10 100 When selecting a high efficiency operation function set 10 ...

Страница 104: ...ynamic braking and motor loss braking enabled 1 Ground fault detection function 1 1 2 1 Enabled 2 Disabled C32 PC Parallel interface 0 Input mode strobe 1 1 3 1 16 bit 2 8 bit 3 16 bit sample 1 Input mode input logic 1 1 2 1 1 at ON input status 2 0 at OFF input status 2 Data format 1 0 10 Set according to the following table Parallel communications need option U2KV23PIO Refer to instruction manua...

Страница 105: ...arameter settting protection 1 1 5 The parameters are shown in below table Changeable X Lock 4 Station No 1 0 32 Set the local station number 5 Response timer sec 0 00 0 00 2 00 Set the minimum time for returning an answer after receiving a command This serial comm needs option card U2KV23SLO Refer to instruction manual PCST 3304 for other details Value Output signal Value Output signal Value Outp...

Страница 106: ...ording the table shown below 1 Z phase U phase winding phase angle deg 0 0 0 0 359 9 Electrical angle from Z phase to U winding 2 Z phase U phase signal phase angle deg 0 0 0 0 359 9 Electrical angle from Z phase to U signal Setting No A IN forward reverse B IN forward reverse Z IN forward reverse AB inter change Setting No A IN forward reverse B IN forward reverse Z IN forward reverse AB inter ch...

Страница 107: ...or jogging B10 3 Deceleration ramp time for jogging A01 0 1 Acceleration deceleration times A03 0 1 DC brake C01 0 1 Start stop frequency V f control C30 0 1 2 B00 4 Max Frequency A01 0 Acceleration time C01 0 Start frequency A01 1 Deceleration time A03 0 DC Braking voltage A03 1 DC Braking time C01 1 Stop frequency This is the acceleration deceleration ramp time validated during normal use when s...

Страница 108: ...ost is selected setting the slip compensation function A02 5 All other parameters A02 3 4 6 should be set to 0 Note 2 The square reduction torque setting for quadratic loads is always valid regardless of the torque boost selection state To invalidate the square reduction torque setting set A02 3 to 0 Torque boost selection block diagram V f control Slip compensation setting A02 5 Maximum torque bo...

Страница 109: ...st carry out automatic tuning B19 0 1 When using automatic torque boost always carry out automatic tuning B19 0 2 The maximum torque is not output instantly It takes approx 3 seconds for the maximum torque to be reached If the motor vibrates abnormally etc during Auto tuning cancel it and adjust the drive manually If the parameters are with set manually the motor rotation could become unstable Spe...

Страница 110: ...r rated load as a percentage in respect to the base frequency B00 5 The output frequency changes according to the motor rated torque as shown below Note 1 The slip compensation will not function in respect to the regenerative torque Note 2 The output frequency will respond with a time constant of approx 500ms in respect to the changes in the load torque Note 3 When set too high the motor rotation ...

Страница 111: ...alculate the ASR gain This is valid when the sequence input machine time constant changeover is OFF MCH OFF TM s A10 3 ASR drive torque limit A10 4 ASR regenerative torque limit A10 5 Emergency stop regenerative torque limit A11 2 ACR drive torque limit A11 3 ACR regenerative torque limit The output current is limited by the overcurrent limit value B18 0 To generate motor torque set a value larger...

Страница 112: ...wer electrical noise than the mono sound method Note 1 There are cases when the setting value and actual carrier frequency reference carrier frequency for soft sound method differ Confirm the actual carrier frequency with D03 3 Note 2 In some cases the effect of noise onto the inverter s peripheral devices can be reduced by lowering the carrier frequency Note 3 In applications using sudden acceler...

Страница 113: ...3 0 4 Motor circuit constant PM Refer to section 6 8 3 for details B05 0 5 Frequency skip By setting this parameter the motor s mechanical resonance point at a specific frequency can be skipped Valid only during V f control C30 0 1 2 B05 0 O utpu t freq ue ncy B05 2 B05 4 B05 5 B05 3 B05 1 Setting frequency Note This function controls the frequency setting so the above skip frequency area will be ...

Страница 114: ... Bias increase decrease buffer value B 0 clear Time IVLM BDW BUP 0 Ratio interlock bias increase decrease function When IVLM turns ON is possible to increase decrease the bias B by BUP and BDW functions This bias is added to the ratio interlock bias value B If BUP turns ON while IVLM is ON the bias buffer B increases its value with the currently valid acceleration ramp rate When BDW turns ON the b...

Страница 115: ...ime for jogging can be set independently with B10 2 and 3 F JOG Time B10 2 B10 3 O utp ut fre qu en cy CSEL OFF Acceleration 1 A01 0 CSEL OFF Deceleration 1 A01 1 CSEL ON Deceleration 2 B10 1 F RUN EMS CSEL C03 6 14 The above run example shows the case when the sequence command CSEL is connected to the EMS terminal C03 6 14 and the run is decelerated with ramp down time 2 during emergency stop Not...

Страница 116: ...imes ta and tb will not change When this parameter is set all the acceleration and deceleration ramps available in the VAT2000 will be S type Note Set so that the relation of the B10 4 setting and acceleration deceleration time is as shown below B10 4 Setting value ts 2 acceleration deceleration time ta tb B10 5 Time unit multiplier The acceleration deceleration time setting unit can be changed wh...

Страница 117: ...B11 6 ON ON ON B11 7 SE and S3 are not used B11 1 A00 2 A00 0 A00 2 A00 0 B11 0 C04 4 PROG C04 6 S0 B ina ry m od e B 11 8 1 B yn ary m o de B 11 8 2 C04 6 S0 C04 7 S1 C04 7 S1 C04 9 S3 C04 8 S2 C04 8 S2 C05 0 SE O utpu t fre q ue ncy S p ee d B11 2 B11 3 B11 4 B11 5 B11 6 B11 7 B11 6 Time Program run example When command RUN is ON Set the PROG command input terminal with C04 4 Set the S0 S1 S2 S3...

Страница 118: ...io 2 setting Refer to section 5 9 6 for details on selecting the torque ratio 2 setting B13 4 Double rating speed ratio setting Refer to section 5 9 4 for details B13 5 Drooping setting Set the drooping value within the range of the following expression If it becomes unstable adjust the drooping setting value or the related parameters 100 100 Motor speed min 1 Base speed B01 5 min 1 Set speed Torq...

Страница 119: ...hine time constant 2 This is used to calculate the ASR gain This is valid when the sequence input machine time constant changeover is ON MCH ON TM s B17 0 3 V f middle point 100 B17 1 B17 3 Voltage Frequency B17 0 B00 5 Base Frequency F2 V 2 F1 V 1 B17 2 GD 2 kgm 2 1 027 Nbase min 1 2 375 Power W TM Machine time constant GD 2 Total inertia of motor and load Nbase Base speed Power Motor rated outpu...

Страница 120: ...ased the response will become faster but the operation may become unstable 2 Current stabilisation control This suppresses the sudden changes during overcurrent suppression by controlling the output frequency The response is adjusted with the over current stabilisation gain B18 4 Normally set the default value 0 25 If the setting value is increased the torque vibration will be reduced but the oper...

Страница 121: ...cy is high Note The hunting phenomenon at a frequency exceeding 66Hz cannot be suppressed B35 0 Demagnetising control operating voltage B35 1 Demagnetising current limit value B35 2 Demagnetising current control proportional gain B35 3 Demagnetising current control integral time constant B35 4 Flux temperature compensation range B35 5 Flux temperature compensation time constant B36 0 to 4 Demagnet...

Страница 122: ...N ON ON B41 7 B42 7 SE and S3 are not used An example of combination with the program frequency speed setting is shown below PR O G For d irect select m ode B11 8 2 For b ina ry m ode B11 8 1 S2 O F F S1 S0 R UN B42 0 Tim e B42 0 B42 1 B41 2 B41 1 B41 0 Progra m frequ ency 0 B11 0 Progra m frequ ency 1 B11 1 Progra m frequ ency 2 B11 2 SE O FF S2 S1 S0 Note The acceleration deceleration ramp time ...

Страница 123: ...ime constant B43 2 Upper limiter B43 3 Lower limiter B43 3 FSV or FSI AUX or FSI Max frequency B00 4 Max speed B01 4 0 to 100 Limit Frequency or speed control Integral time constant B43 1 Proportional gain B43 0 1 Is possible to enable or disable the PID control during operation by switching ON or OFF the sequence input function PIDEN This can be controlled by one of the programmable digital input...

Страница 124: ...be constant according the setting input in the VAT2000 s PID As standard the drive provide control up to 3 ON OFF controlled pumps By using optional card U2KV23RYO then operation is allowed up to 5 pumps PSO1 U V W Speed controlled Pump ON OFF Pump 1 ON OFF Pump 2 ON OFF Pump 3 ON OFF Pump 4 ON OFF Pump 5 P ressu re tra nsdu cer PSO2 PSO3 PSO4 PSO5 0 10V or 4 20mA Pressure feedback AUX or FSI U2KV...

Страница 125: ...o that the operation time of each pump is equal 1 When the PID output reaches ULT for a time T1 the pump 2 with the shortest operation time turns ON through PSO2 output 2 When the PID output reaches LLT for a time T1 the pump 1 PSO1 with the longest operation time turns OFF 3 Following 2 when the PID output still hold at LLT for a time T1 the pump 3 PSO3 with the longest operation time turns OFF 4...

Страница 126: ...t occurs in the inverter the following operation will take place As long as the operating command RUN is held in ON state the pump s control ON OFF will be held Equalisation of each pump s operation time will also be continued When the operating command RUN turns OFF all commands for the pump will simultaneously turn OFF 9 When the inverter s power is turned OFF the operation time history for each...

Страница 127: ...C en te r freq ue ncy S p ee d C B45 4 1 Traverse run 1 To carry out traverse run turn the sequence command PROG ON 2 If the sequence command RUN or R RUN is turned ON the machine will accelerate at the cushion A01 0 at the center frequency speed and then traverse run will start 3 When RUN or R RUN is turned OFF the machine will decelerate to a stop with the cushion A01 1 4 During traverse operati...

Страница 128: ...uency will first return to the center frequency speed before rising or lowering to the newly set value After that the same operation will take place even when the setting value is changed from an external source 4 Precautions for application 1 If the parameter No B45 0 to 6 setting data is changed during traverse operation the output frequency speed will return to the center frequency speed once T...

Страница 129: ...B53 1 Step 3 B53 2 Step 4 B54 2 B54 1 time F req ue ncy S p e ed 1 A max of ten patterns can be set Program in the B50 B59 blocks as shown below The remote setting input point is selected with C02 0 4 n is the step No from 0 to 9 B5n 0 Run mode 0 Stop 1 Forward run 2 Reverse run 3 Final step set when repeating before B59 B5n 1 Run frequency or speed B5n 2 Run time sec B5n 3 Return destination step...

Страница 130: ...e function By turning this signal ON OFF with S0 ON hold the step can be proceeded in synchronisation with the peripheral machine regardless of the internal timer S2 If this signal is ON the operation will be reset to step 0 The S0 and S1 functions are valid only when RRUN is ON The S2 function is not related to the ON OFF setting of RUN and is valid at all times When the drive is changed to local...

Страница 131: ... Reverse Reverse run Stop C00 0 1 F RUN R RUN C00 0 2 RUN REV C00 0 3 Self hold RUN RUN RUN Output frequency Motor Speed Output frequency Motor Speed Output frequency Motor speed F RUN F RUN RUN F RUN R RUN R RUN REV R RUN HOLD PSI1 R RUN C03 0 1 PSI1 R RUN C03 0 1 PSI1 R RUN C03 0 1 PSI4 HOLD C03 3 4 RY0 RY0 RY0 ...

Страница 132: ...table Output frequency Output frequency during coast to stop F RUN DC Brake Ramp down to stop Motor speed during coast to stop Note To restart after coast to stop confirm that the motor has stopped The inverter may trip if attempted when the motor is running For V f control C00 3 Emergency stop EMS input logic 1 Close to stop when a contact is connected 2 Open to stop when b contact is connected E...

Страница 133: ...nput when the COP command is ON Refer to section 5 5 for details C02 0 8 Various setting input selection Refer to section 5 9 for details C03 0 7 Sequence input terminal function 1 C04 0 9 Sequence input terminal function 2 C05 0 9 Sequence input terminal function 3 C06 0 8 Sequence input terminal function 4 Refer to section 5 3 5 6 for details Refer to the explanation for B06 0 to 6 ratio interlo...

Страница 134: ...tart If the run command is ON at the power ON time then the drive will start once the pre charging is completed enabling the pick up function This mode is useful to start after a power interruption When the drive is used as vector control with sensor the pick up is not needed even if the motor is rotating when the drive re starts In this case set C08 0 to 2 Power Supply Precharging internal RDY RU...

Страница 135: ... two seconds 3 Only STOP key can be operated C09 2 LCL switchover protection 1 LCL mode switchover STOP SET during running disabled Note Even when stopped if the terminal block s RUN R RUN F JOG or R JOG is ON switchover to remote is not possible 2 LCL mode switchover STOP SET during running enabled C09 6 Fault history buffer clear The fault history details can be cleared by setting the value to 1...

Страница 136: ...tered in the internal memory Note The setting values exceeding 2000 are codes for maker maintenance so do not set Otherwise the internal factory adjustments may be lost and consequently the drive will become unadjusted C10 0 7 Custom parameter register Set the No of Block B C parameter to be displayed on A04 0 7 To set block B parameter B10 1 set as 0 10 1 To set block C parameter C14 0 set as 1 1...

Страница 137: ...etting frequency Setting speed Forward run C12 3 1 8ms 2 32ms Fluctuation of the setting value caused by noise etc can be suppressed increasing the time constant by parameter C12 3 C13 2 5 PSO output terminal parameter Refer to section 5 6 1 for details C14 0 Output gain for FM C14 1 Output gain for AM C14 0 C14 1 FM AM 0V 0V Output frequency Note 1 Output current Note 1 The maximum output voltage...

Страница 138: ... operation level is set Set with a percentage to the max frequency B00 4 or max speed B01 4 The output frequency or the motor speed will be the comparison target A 1 hysteresis is fixed for SPD1 and SPD2 operation C15 4 Zero speed detection ZSP level The zero speed detection ZSP operation level is set Set with a percentage to the max frequency B00 4 or max speed B01 4 The output frequency or the m...

Страница 139: ...tion 2 Start interlock If the frequency speed setting value is larger than C20 2 when the run command RUN X is ON the motor will not start Note The setting start stop and start interlock functions cannot be used simultaneously Thus set C20 0 or C20 2 to 0 C20 3 tDLY ON ON RUNY F RUN 3 Run delay timer The motor will be delayed from the run command RUN X by the time set in C20 3 This is used for syn...

Страница 140: ...ved and retry finished tRW OC Ou tp ut fre qu en cy OC OC C21 1 n 1 n 2 n 3 Internal FLT 2 2 1 1 3 3 4 4 Note 1 If C21 0 0 retry will not function Note 2 The FA FC relay output will stay open during retry but will not function Note 3 OVT retry may not function correctly if the DC voltage drop is slow Note 4 If the run command turns OFF during retry the retry will be cancelled and the FA FC relay c...

Страница 141: ...ed during pick up Normally set 100 Adjust within the following range only when the output torque at restart must be limited C21 3 Setting value Applicable motor excitation current 10 Normally 30 to 40 Pick up operation Pick up starts when F RUN or R RUN is ON in the PICK ON state or when the power is turned on while auto start with pick up is enabled C08 0 3 The pick up operation is carried out wi...

Страница 142: ...control C30 0 3 and vector control with sensor C30 0 4 Refer to section 6 6 for the overload characteristics when V f control variable torque load is selected C30 0 2 C22 4 Motor loss braking setting This parameter sets output voltage increase at the base frequency in percentage respect to the rated output voltage B00 3 Normally this is set to 50 of the specified value When the DC voltage attempts...

Страница 143: ...inued When the speed detection returns to the normal state the control changes again from the sensor less vector control to the vector control with sensor and the minor fault output is cleared The presence of a minor fault due to a speed detection error can be confirmed through the minor fault monitor D05 0 C24 2 Speed detection error level C24 3 Speed detection error recovery level This is valid ...

Страница 144: ...nimum value 10 is set When using for loads with sudden torque fluctuations and the output frequency drops remarkably with the overcurrent limit function set an appropriately high value high efficiency operation principle Normally for the V f constant operation the no load loss is large with a light load and the motor efficiency drops remarkably Thus according to the load the output voltage is redu...

Страница 145: ...he rotation direction is recognised as the operating command direction The forward run and reverse run directions are not known A speed detection error could occur due to the effect of chattering in low speed areas so use the a 2 phase encoder when working at low speed run or forward reverse run Note The 1 phase pulse mode cannot be used with the PM control mode C50 2 Encoder ABZ pulse type select...

Страница 146: ...se 4 Reverse 5 Reverse Reverse 6 Reverse Reverse 7 Reverse Reverse Reverse No inter change 8 9 Reverse 10 Reverse 11 Reverse Reverse 12 Reverse 13 Reverse Reverse 14 Reverse Reverse 15 Reverse Reverse Reverse AB inter change C51 0 Encoder UVW pulse type selection for Permanent Magnet motor PM A position encoder which outputs a 3ph 180º square wave is used for permanent magnet motors Check PCST3301...

Страница 147: ...orque load and square torque load are shown below CAUTION The variable torque specifications must be applied to square variable loads such as fans and pumps The constant torque specifications must be applied for all other types of loads Speed Torqu e fan pump Constant torque load Square law variable torque load Torque curve The specifications for both constant torque load and square law variable t...

Страница 148: ...ter 2 This parameter is not affected by C09 7 default value load 3 The parameters with setting values and setting ranges that shift when this parameter is selected are shown below Table No Name Default value Min value Max value Unit Function A02 Torque boost 2 Manual torque boost setting Note 1 0 0 20 0 Setting of torque boost at 0Hz A03 DC brake 2 DC braking voltage Note 1 0 1 20 0 B00 Output rat...

Страница 149: ...e changes according to the load characteristics selection The overload characteristics for when the overload setting C22 0 is 100 are shown below The motor rated current B00 6 is the reference for the current value VT load characteristics C30 0 2 CT load characteristics C30 0 1 Output current N ote 2 N ote 1 Overload characteristics Note 1 When the constant torque lead characteristics are selected...

Страница 150: ... to the speed regulator torque limit load torque observer various low path filters etc must be adjusted according to the user s system Thus these cannot be simply adjusted with automatic tuning The final user of the system must adjust these parameters to match the system Adjustments are carried out while referring to the block diagram below LP F LP F LP F LP F B30 3 Speed Setting B30 5 B30 6 Excit...

Страница 151: ...Torque limit IM The output torque is limited Set an appropriate value for protecting the load side Drive torque limit Set this to a large value to increase the torque during driving Note that the output torque is limited by the output current limit B18 0 so when set excessively the set torque may not be attained Regenerative torque limit Set this to a large value to increase the torque during rege...

Страница 152: ...is when raising the output voltage to near the input voltage or when the input voltage changes Note that if voltage saturation occurs some torque ripple will occur In this case lower the B01 9 no load voltage setting to avoid voltage saturation B33 x Table reference speed This is the reference speed for changing the compensation amount according to the operation speed Set as shown below to operate...

Страница 153: ...rd controlled The current regulator ACR response speed will be increased Select this if the current hunts in the high speed operation range during sensor less control 6 7 6 Flux observer and speed estimation mechanism IM These are parameters used with speed sensor less vector control Parameter No Parameter Function B31 0 Flux observer gain This is the feedback gain for the flux observer If hunting...

Страница 154: ...M The time constants of the low path filters used for speed detection speed commands or torque current commands etc are set By adjusting these time constants vibration caused by noise and overshooting can be suppressed Note that if an excessively high value is set the control performance could drop Parameter No Parameter Function B30 3 Speed setting LPF time constant Overshooting can be suppressed...

Страница 155: ...CL ACR Refer to Table 7 2 If the capacity of the inverter s power supply transformer exceeds 10 times the inverter unit capacity always install this device to protect the inverter Balance with power supply This is also effective in improving the power factor of the inverter input and in suppressing the current high harmonics The power factor will be approx 0 9 DCL DCR Refer to Table 7 2 Install th...

Страница 156: ...oints PSO4 5 III PC interface U2KV23PI0 PCST 3303 This is used to receive parallel settings from the PLC Parallel data input 16 bits Data length 16 12 8 bits selective Format Binary or BCD selective Open collector output 2 points PSO4 5 III Serial interface U2KV23SL0 PCST 3304 This is used to make a connection with serial transmission to the personal computer etc Transmission RS 232C RS 422 485Mul...

Страница 157: ...ηINV x COSø x Voltage x 3 The ηM motor efficiency is 0 8 for 11kW or less 0 85 for 15kW or more The ηINV inverter efficiency is 0 95 COSø input power factor is 0 9 The power supply voltage is 220V 440V Note 2 To comply with UL using the 400V Series use a Class J fuse Note 3 Use MCCB with magnetic trip only Note 4 EMC Filters are shown in section 7 5 Electromagnetic Compliance EMC ...

Страница 158: ...000 main option D U L L MC ACL DC Power Supply Note 1 AC Control Power supply for FAN and or MC of VAT2000 Note 3 Output Voltage Note 2 Noise Filter MCCB V W M 1 2 4 5 6 E 3 E l1 l3 Fuse Note 1 DC Power Supply Voltage X type 520V 720V DC N type 270V 360V DC Note 2 Output Voltage X type Max 480V AC N type Max 230V AC An output voltage exceeding the DC supply voltage 1 35 can not be attained Note 3 ...

Страница 159: ...r The PCB option cover is required when the PCB option is mounted Refer to each instruction manual for details on the PCB options 7 3 1 Option classes 1 Option I This is a PCB option for speed detection during IM vector control with speed sensor and PM drive control The mounting position is fixed The PM drive control is applicable for the standard PM motor 2 Option II This is the PCB option for an...

Страница 160: ...Fig 7 3 and ratings are shown in table 7 3 Because of space restrictions these resistors do not allow 100 of braking torque in some cases Table 7 3 Device type U2KN Resistance capacity W Resistance value Ω Braking torque 1 Max t1 SEC 00K4S 120 220 180 30 00K7S 120 220 100 30 01K5S 120 220 50 30 02K2S 120 180 40 20 04K0S 120 110 40 10 05K5S 120 91 30 10 07K5S 120 91 25 10 Note 1 The braking torque ...

Страница 161: ...tor Built in DBR resistor L1 L1 MC MCCB VAT2000 L3 B V W G IM MC 76D x Fig 7 3 DBR circuit 7 4 2 Units U2KN11K0S and larger and U2KX11K0S and larger When carrying out dynamic braking with the unit U2KN11K0S and larger or U2KX11K0S and larger an external dynamic braking unit must be used Choose the unit according table 7 2 Connect the DBR unit as shown in Fig 7 4 In some cases more than one unit ca...

Страница 162: ...4 TLR864P200 2 5 215 80 235 40 1 U2KX00K7 864 TLR864P200 2 5 215 80 235 40 1 U2KX01K5 432 TLR432P200 2 5 215 80 235 40 1 U2KX02K2 295 TLR295P200 2 5 215 80 235 40 1 U2KX04K0 175 TLR175P600 2 5 430 95 460 57 1 U2KX05K5 118 TLR118P600 2 5 430 95 460 57 1 U2KX07K5 86 TLR86P600 2 5 430 95 460 57 1 U2KX11K0 59 TLR59P1000 2 5 430 105 460 66 1 U2KX15K0 43 TLR43P1000 2 5 430 105 460 66 1 U2KX18K5 35 TLR35...

Страница 163: ...KN02K2 30A 288x175x51 273x100 M5 10mm2 U2KN04K0 U2KN04K0 U2KF3032MD2 U2KX05K5 U2KX05K5 32A 320x221x51 305x150 M5 10mm2 U2KX07K5 U2KX07K5 U2KF3058MD3 U2KX11K0 U2KX11K0 58A 427x275x66 402x225 M5 10mm2 U2KX15K0 U2KX15K0 U2KX18K5 U2KX18K5 U2KF3060MD2 U2KN05K5 U2KN05K5 60A 230x221x51 305x150 M5 25mm2 U2KN07K5 U2KN07K5 U2KF3094MD3 U2KN11K0 U2KN11K0 94A 427x275x66 402x225 M5 35mm2 U2KN15K0 U2KN15K0 U2KF3...

Страница 164: ...ssible earthing of the filter 3 Both filter and inverter have to be securely mounted 4 Connect the incoming mains supply to the filter terminals marked lines connect any earth cables to the earth stud provided Connect the filter terminals marked LOAD to the mains supply of the inverter using short lenghts of appropriate gauge cable 5 Connect the motor by means of armoured or screened cable The ear...

Страница 165: ... to do so could lead to electric shocks and injuries Do not use parts other than those designated for the replacement parts Contact your inverter dealer for replacement parts Failure to observe this could lead to fires CAUTION Clean the inverter with a vacuum cleaner Do not use water or organic solvents Failure to observe this could lead to fires or damage 8 1 Inspection items The inspections must...

Страница 166: ...rings or couplings The bearings are durable parts This is approx 10 000 hours at 6000rpm and approx 30 000 hours at 3000rpm They must be replaced periodically 3 Inspection of spare VAT2000 The inspection shown in Table 8 2 must also be performed for spare VAT2000 that are left connected but are not used in normal operation The operation of the VAT2000 must be checked every six months by turning th...

Страница 167: ... a standard set with B18 0 Overvoltage limit If the output frequency is reduced suddenly the DC voltage will rise in the main circuit due to the regenerative power The output frequency will be automatically adjusted to prevent the DC voltage in the main circuit from exceeding the preset value Overload trip OL 1 The output will be cut off and the inverter will stop if the overload characteristics s...

Страница 168: ...e in the main circuit may be broken OC 2 Overcurrent during constant speed operation 1 A sudden change in the load or short circuit may have occurred Reduce the load fluctuation OC 3 Overcurrent during acceleration 1 Increase the acceleration time setting A01 0 2 Reduce the torque boost voltage A02 2 3 An excess GD 2 short circuit or rapid fluctuation of the load may have occurred OC 4 Overcurrent...

Страница 169: ...d operation 1 The power supply voltage may have risen Reduce the voltage to within the specified range 2 The speed may be fluctuating OV 3 Overvoltage during acceleration OV 4 Overvoltage during deceleration 1 The load GD 2 may be too large Set the deceleration time A01 1 according to the load GD 2 2 The power supply voltage may have risen Reduce the voltage to within the specified range OV 5 Over...

Страница 170: ...ectly Check the parameter settings 3 n 3 The load and machine may not be separated Separate the load and machine Increase the acceleration time A01 0 Increase the deceleration time A01 1 If the motor vibrates increase the torque stabilising gain B18 2 4 n 4 The load and machine may not be separated Separate the load and machine If the motor vibrates increase the torque stabilising gain B18 2 5 n 5...

Страница 171: ...or error 1 Securely connect the thermistor connector IO F I O error speed detection error 1 This indicates that there is an error in the speed detection operation results Check the speed detection signal wiring connection and the speed detector CPU 1 CPU 8 CPU error 1 The unit may be malfunctioning due to external noise etc Look for the noise source and remove the cause 2 The control circuit may b...

Страница 172: ...se sequence 2 The sequence input wires for forward reverse run may not be connected to the specified terminals Connect the wires as follows Forward run Short circuit terminals RUN RY0 Reverse run Short circuit terminals PSI1 RY0 When input terminal function setting is C03 0 1 default value Motor runs but the speed does not vary 1 The load may be too heavy Reduce the load 2 The frequency setting si...

Страница 173: ...7 37 4 45 0 55 0 Max continuous rated current A Note 2 5 0 8 0 11 16 22 33 42 61 76 86 108 134 161 Max applicable motor kW Note 3 0 75 1 5 2 2 3 7 5 5 7 5 11 15 18 5 22 30 37 45 Working ambient temperature 10 to 40 C Note 4 10 to 50 C Carrier frequency Note 5 Standard 4kHz variable between 1 and 15kHz Inverter rating Variable torque Overload current rating 120 for 1min Power supply Rated input AC ...

Страница 174: ...5 0 75 0 Max continuous rated current A Note 2 2 5 3 6 5 5 8 6 13 17 23 31 37 44 60 73 84 108 Max applicable motor kW Note 3 0 75 1 5 2 2 3 7 5 5 7 5 11 15 18 5 22 30 37 45 55 Working ambient temperature 10 to 50 C Carrier frequency Note 5 Standard 4kHz variable between 1 and 15kHz Inverter rating Variable torque Overload current rating 120 for 1min Power supply Rated input AC voltage rated input ...

Страница 175: ...ent per kHz above that frequency When these drives work in variable torque derate above 4kHz in ratio shown in fig 1 2 Larger drives than N22K0S or X30K0S should be derated in a 7 current per kHz above 4kHz either constant torque or variable torque as shown in fig 1 3 If the heatsink temperature 70 C is exceeded and the output current exceeds 90 the carrier frequency will automatically change to 4...

Страница 176: ...speed sensor or the PM motor control select the applicable motor from the max continuous rated current A of the constant torque Note 9 The rated output voltage for the vector control without speed sensor the vector control with speed sensor or the PM motor control is as follows 200V series 160V 180V 185V respectively in respect to the input voltage 200V 220V 230V 400V series 300V 320V 360V 370V re...

Страница 177: ...elect randomly from constant torque and constant output 150 to 7200min 1 120Hz range Torque boost Manual automatic selective Max torque boost Max torque for applicable motor is output when used with automatic tuning Automatic tuning Automatic measurement of motor constants Automatic measurement of various parameters Measurement time approx 2 minutes Starting frequency Set between 0 1 and 60 0Hz St...

Страница 178: ...z Slip compensation Operation non selective Slip compensation gain 0 0 to 20 0 Automatic run function 10 step automatic run function Synchronous asynchronous selective Setting Others PID control Pick up Automatic start Restart after instantaneous power failure Reverse run prevention Traverse pattern Pick up Automatic start Restart after instantaneous power failure Reverse run prevention Traverse p...

Страница 179: ...warning contact Shut off Overcurrent overvoltage undervoltage IGBT fault overload temperature rise ground fault other self diagnosis Fault history Past four faults are saved Saved details Primary cause secondary cause output current and output frequency before shut off Overload withstand level 150 for 1 minute 170 for 2 5 seconds 50 of left values for 3Hz and less Inverse time characteristics vari...

Страница 180: ...ircuit terminal Weight kg Fig N00K4 N00K7 N01K5 N02K2 N04K0 X00K4 X00K7 X01K5 X02K2 X04K0 170 155 243 228 162 6 3 5 Fig 1 X05K5 X07K5 M4 N05K5 N07K5 216 201 275 260 169 6 X11K0 X15K0 X18K5 M5 N11K0 N15K0 265 245 360 340 228 7 13 Fig 2 X22K0 M6 N18K5 N22K0 X30K0 310 200 500 480 253 26 N30K0 X37K0 X45K0 342 200 590 570 307 10 M8 35 Fig 3 ...

Страница 181: ...ration 5 during braking 6 during ACR 7 during pre extension 9 during automatic tuning At C08 0 2 3 automatic start only the symbol displays so the FLT LED and terminal block FA FB and FC contacts will not operate EC0 to 3 will operate 6 Not defined 7 Overheat The heatsink temperature has risen to or beyond 95 C 8 Overspeed Indicates that the motor speed exceeded the overspeed setting value C24 0 9...

Страница 182: ...PU RAM or ROM is in the self diagnosis mode at power up n sub code 1 Watch dog error indicating that the CPU has been jammed This fault may appear during at speed operation 2 CPU calculation error 3 CPU RAM error 4 External RAM error 6 E2 PROM check sum error 7 E2 PROM read error 8 E2 PROM write error This error is only displayed and the gate will not shut down and FLT will not be output 9 Illegal...

Страница 183: ...rics 0 1 2 3 4 5 6 7 8 9 2 Alphabet Display Alphabet A B b C D d E F G H I J Display Alphabet L M m N n O P Q q R r S T t U Display Alphabet V v Y Brackets 3 Message LOC LOCK Lst LIST rUn RUN trC TRACE rty RETRY d Err Data ERROR Err ERROR d End Data END d CHG Data CHANGE ...

Страница 184: ...Appendix A 12 Function Remarks Function Remarks ...

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