Flexball Italiana S.r.l.
3
Index
Version July 2019
1.
Introduction ............................................................................................................................................ 6
1.1.
How to start .................................................................................................................................... 6
1.2.
System configuration and installer remarks ..................................................................................... 6
2.
General installation features ................................................................................................................... 7
2.1.
Description of the system and its parts ........................................................................................... 7
2.2.
Maximum extension of the system .................................................................................................. 7
2.3.
System performance ...................................................................................................................... 7
3.
Pilot instructions ..................................................................................................................................... 8
3.1.
Control keypad ............................................................................................................................... 9
3.2.
Acquisition of the command.......................................................................................................... 10
3.3.
Engine Warm-up .......................................................................................................................... 10
3.4.
Synchro mode .............................................................................................................................. 11
3.5.
Fast Start-up Mode ...................................................................................................................... 11
3.6.
Emergency lever .......................................................................................................................... 11
4.
Command station ................................................................................................................................. 12
4.1.
Dimensions .................................................................................................................................. 12
4.1.1.
Command station series 3500 .............................................................................................. 12
4.1.2.
Command station series 4000 .............................................................................................. 13
4.1.3.
Command station series 4200 .............................................................................................. 13
4.1.4.
Command station series 4500 .............................................................................................. 14
4.1.5.
Removal of the protective cover (when present) ................................................................... 14
4.2.
Friction adjustment ....................................................................................................................... 15
4.2.1.
Command station series 3500 .............................................................................................. 15
4.3.
Programming of the command station .......................................................................................... 15
4.3.1.
For command stations before serial number 18500 .............................................................. 15
4.3.2.
For command stations after serial number 18500 ................................................................. 16
4.3.3.
4500 twin-engine stations: how to assign the Synchro function to the operating lever (after
serial number 18500) ............................................................................................................................ 16
4.4.
Command station label ................................................................................................................. 17
4.5.
Trim/Flap option ........................................................................................................................... 18
Press with finger 2 to lift up the TRIM ............................................................................................................ 18
Press with finger 3 is to move down the TRIM ............................................................................................... 18
4.6.
Classification of indoor and outdoor installation ............................................................................ 19
4.7.
Advices about the mounting and preservation of the command station.......................................... 21
4.8.
Command station codes ............................................................................................................... 21
5.
Actuator ................................................................................................................................................ 22
5.1.
Drawing of actuators with mechanical interface ............................................................................ 22
5.2.
Drawing of full electronic actuator ................................................................................................. 23
5.3.
How to mount the Actuator ........................................................................................................... 23
5.4.
Electronic Actuator Boards ........................................................................................................... 24
5.4.1.
Actuator board ver. 3.1......................................................................................................... 24
5.4.2.
Relays PCB version RB 1.0 for TRIM-FLAP and neutral relays............................................. 25
5.4.3.
Relays PCB version 2.0 for electronic gearboxes ................................................................. 26
5.4.4.
ECAN-PCB for engine with CANBus interface ...................................................................... 27
5.4.5.
Galvanic insulation PCB for analogue voltage signals .......................................................... 27
5.4.6.
VANCONV PCB ................................................................................................................... 28
5.5.
Actuator labels and codes ............................................................................................................ 29
6.
Accessories and Options ...................................................................................................................... 31
6.1.
CANBus cable .............................................................................................................................. 32
6.1.1.
CANBus data transmission cable ......................................................................................... 32
6.1.2.
CANBus extension cable ..................................................................................................... 32
6.2.
Cable actuator - electronic engine ................................................................................................ 32
6.2.1.
Cable actuator for electronic engine 1 channel: voltage, PWM, 4-20 mA .............................. 32
6.2.2.
Cable actuator – electronic engine (V) with 2 channels ......................................................... 33
6.2.3.
Nanni Diesel – Throttle cable for Toyota ECU ...................................................................... 33
6.2.4.
Nanni Diesel – Cable only for the inverter (hybrid engines) ................................................... 34
6.2.5.
Nanni Diesel – Command cable for throttle and inverter ....................................................... 34
6.2.6.
Nanni Diesel – Y cable for Toyota engine base (V) + inverter (V)......................................... 35
6.2.7.
Nanni Diesel – Y cable for VM engine base + inverter ......................................................... 35
6.2.8.
FPT – Throttle CANBus command cable .............................................................................. 36
