Club Car Carryall 1500 2016, Руководство по техническому обслуживанию и ремонту

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Rack and Pinion STEERING AND FRONT SUSPENSION
8. Remove the snap ring (4) (Figure 7-17, Page 7-10) .
4
16
2051
Figure 7-16 Remove Dust Seal
2052
Figure 7-17 Remove Pinion Snap Ring
9. Install the universal joint on the pinion, and place a fork or a large open-end wrench under the universal joint
(Figure 7-18, Page 7-10) . Gently pry the pinion from the housing.
10. Remove the U-joint from the pinion.
11. If the pinion ball bearing has been damaged, remove the C-type stop ring (16) (Figure 7-17, Page 7-10) , and use
a press to remove the bearing (Figure 7-19, Page 7-10) .
1
2
3
1. Press Ram 2. Pinion Gear 3. Bearing
2053
Figure 7-18 Remove Pinion from Housing
2054
Figure 7-19 Remove Pinion Gear
12. Inspect the bushing (17) and needle bearing (14) for excessive wear. If wear is excessive, replace the complete
rack and pinion steering assembly
(Figure 7-22, Page 7-12) .
13. Inspect the inner ball joints for wear (Figure 7-22, Page 7-12) . If either is excessively worn, replace both ball joints.
13.1. Secure the rack and housing assembly in a vise (Figure 7-20, Page 7-11) . See following CAUTION.
CAUTION
• Use wood blocks between the rack and the jaws of the vise to protect the rack from damage.
13.2. Tap the flange out of the notch in the rack (Figure 7-21, Page 7-11) .
13.3. Remove the ball joint from the rack.
Page 7-10 2016 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual