Club Car Carryall 1500 2016, Руководство по техническому обслуживанию и ремонту

Страница: 80 / 436

6
Park Brake System
HYDRAULIC BRAKE AND PARK BRAKE
SYSTEMS
PARK BRAKE CALIPER AND PAD REPLACEMENT
NOTE: A wave washer is to be used during the park brake disc/rotor installation to keep pressure against the rotor to
eliminate noise.
1. Chock the wheels, and release the park brake.
2. Remove the seat bottom.
3. Unload and raise the cargo bed.
4. Remove bow-tie clip (9) and clevis pin (10) securing park brake cable (11) to caliper (7) (Figure 6-8, Page 6-21) .
5. Remove two bolts securing caliper to transmission.
6. Remove park brake caliper (7) from vehicle.
7. Inspect park brake disc (3) for wear and thickness. See Park Brake Inspection on page 6-2. If park brake disc
needs to be replaced, See Park Brake Disc Replacement on page 6-22.
8. Place new caliper onto transmission making sure the disc is between the pads. Secure caliper with new bolts and
tighten bolts to 35 lb-ft (48 N·m).
9. Attach park brake cable to caliper with clevis pin (10) and bow-tie clip (9). If necessary, loosen jam nuts at
park brake cable bracket to provide slack.
10. Adjust park brake. See Park Brake Adjustment on page 6-23.
11. Lower cargo bed.
12. Install seat bottom.
PARK BRAKE DISC REPLACEMENT
1. Chock the wheels, and release the park brake.
2. Remove the seat bottom.
3. Unload and raise the cargo bed.
4. Remove bow-tie clip (9) and clevis pin (10) securing park brake cable (11) to caliper (7) (Figure 6-8, Page 6-21) .
5. Lift caliper from disc (3).
6. Remove external retaining ring (4), securing disc on transmission output shaft and slide disc off of shaft.
7. With wave washer (2) in place on shaft, install new disc (3) onto transmission output shaft.
8. Install caliper making sure the disc is between the pads. Secure caliper with new bolts and tighten bolts to
35 lb-ft (48 N·m).
9. Check park brake function and adjust if necessary. See Park Brake Adjustment on page 6-23.
10. Lower cargo bed.
11. Install seat bottom.
PARK BRAKE CABLE REPLACEMENT
1. Chock the rear wheels and release the park brake.
2. Remove the seat bottom.
3. Unload and raise the cargo bed.
4. Remove bow-tie clip (9) and clevis pin (10) securing park brake cable (11) to caliper (7) (Figure 6-8, Page 6-21) .
5. Loosen jam nuts securing cable (11) to bracket (13) on transmission.
6. At park brake pedal, remove bow-tie clip securing cable end to pedal (Figure 5-5, Page 5-4) .
7. Loosen jam nut securing cable to pedal bracket.
8. Cut tie wraps securing cable to chassis, (note cable routing) and remove cable from vehicle.
9. Install new cable along same route as old cable.
Page 6-22 2016 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual