TROUBLESHOOTING AND ELECTRICAL
SYSTEM: GASOLINE VEHICLES
Troubleshooting Guide
11
TROUBLESHOOTING GUIDE
SYMPTOM
POSSIBLE CAUSES
REFER TO
Engine mounting nuts or bolts are loose
Section 15 — Gasoline Engine, Muffler, Fuel
Misaligned muffler mounting clamp
Damaged drive belt
Damaged drive clutch
Damaged driven clutch
Excessive vehicle vibration.
RPM setting is incorrect
Engine RPM Adjustment on page 15-25
Drive belt is worn, cracked, glazed, or frayed
Drive Belt Removal on page 15-30
Drive clutch malfunction
Drive Clutch Cleaning and Inspection on page
Driven clutch malfunction
Drive Clutch Cleaning and Inspection on page
Torque converter does not shift smoothly.
Governor is sticking
Engine Control Linkages on page 15-21
Kill circuit wire is disconnected from the
ignition coil
Test Procedure 22 – Engine Kill Wire on page
Engine won’t stop running.
Key switch failure
Test Procedure 24 – Key Switch (Engine Kill
Oil level sensor failure
See the Kawasaki FH680D engine manual
(CC P/N 103351201).
Low oil warning light stays on.
Shorted wire harness wire(s)
Test Procedure 28 – Low Oil Warning Light
Failed low oil warning light or oil pressure
sensor
Test Procedure 28 – Low Oil Warning Light
Oil pressure switch failed closed
See the Kawasaki FH680D engine manual
(CC P/N 103351201).
Hour meter does not function.
Failed hour meter
Test Procedure 32 – Hour Meter on page 11-36
Hour meter adds increments with key switch
ON and engine not running.
Oil pressure switch failed open
See the Kawasaki FH680D engine manual
(CC P/N 103351201).
10-amp fuse blows repeatedly.
Diode 1 failed closed
Test Procedure 10 – Diode 1 on wire 32 and
25-amp fuse blows repeatedly.
Diode 4 failed closed
Test Procedure 13 – Diode 4 on wire 130 and
Starter motor engages when key switch is in
the ON position.
Diode 3 failed closed
Test Procedure 12 – Diode 3 on wire 45 and
Bed lift motor failed
Test Procedure 35 – Bed Lift Motor on page
Bed lift switch failed
Test Procedure 36 – Bed Lift Switch on page
Bed lift does not function
Bed lift circuit breaker failed
Test Procedure 37 – Bed Lift Circuit Breaker
2016 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
Page 11-5
Содержание Carryall 1500 2016
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