7.0 Knife Installation/Changing
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7.3.1 Knife Blade Life
Knife blade life, or the time between sharpenings, can be affected by many factors. One important
factor is the type of paper being cut. Abrasive paper, such as recycled paper, soft paper such as
newsprint paper, and bound books can all significantly shorten knife blade life. Also, if the knife depth
is set too deep, the knife will cut too deep into the cutting stick and can dull the knife blade.
A knife can last anywhere between 2,000 and 5,000 cuts before it needs to be sharpened. Cutting
soft paper (such as newsprint paper) or paper with high post-consumer recycled content can cause
the knife to need sharpening after only 2,000 to 3,000 cuts. Cutting pure paper, such as bond paper
with no recycled content, or hard paper can allow the knife to be used for as many as 5,000 cuts
before it needs to be sharpened. In all cases, the operator should continually check the quality of the
cut to determine when the knife blade needs to be sharpened. Some characteristics that indicate a
blade needs sharpening are:
•
The knife hesitates or stalls while making a cut.
•
The sheets are not all cut to the same length (usually the top few sheets are longer than the
rest of the sheets - this is sometimes called “draw”).
•
Cut marks appear on the cut face of the paper.
•
The profile of the cut (side view) is not perpendicular to the table.
•
The cut does not appear straight when viewed from the top.
•
The knife makes a “rougher” sound as it passes through paper.
•
Nicks are visible on the cutting edge of the knife.
7.3.2 Cutting Stick
A worn cutting stick can affect the cut quality of the bottom sheets. When this happens, the cut stick
can be rotated. Usually, the stick should be rotated one or two times between knife sharpenings.
There are 8 possible cut stick positions. The stick can be rotated 4 times, and then turned end to
end, and rotated 4 times again.
7.3.3 Bevel Angle
Challenge recommends that bevel angles for the Titan 265 knives be in the range of 21° to 23°. In
general, a 21° bevel angle will provide better cut quality when cutting soft paper (such as newsprint),
recycled paper, or bound books. However, 21° angle knives can become dull sooner than 23° knives,
which results in shorter knife blade life. A knife with a 23° bevel angle, on the other hand, will not dull
as easily, and can provide satisfactory results when cutting most types of paper. Knives shipped with
the Titan 2 from the factory have a bevel angle of 23°.
7.3.4 Helpful Suggestions
§
If your shop is large enough to purchase more than one set of knives, have one set beveled
at 21° and the other at 23°. Note: A set consists of 3 knives: one in the machine, one as a
back up, and one at the grinder.
Содержание Titan 265
Страница 60: ...9 0 Parts List Sequence of Operations 59 9 2 Main Assembly Side View 44000 Sht 2 Rev J...
Страница 61: ...9 0 Parts List Sequence of Operations 60 9 3 Main Assembly Rear View 44000 Sht 3 Rev E...
Страница 62: ...9 0 Parts List Sequence of Operations 61 9 4 Main Assembly Table View 44000 Sht 4 Rev E...
Страница 63: ...9 0 Parts List Sequence of Operations 62 9 5 Main Assembly Parts List 44000 Sht 5 Rev S...
Страница 64: ...9 0 Parts List Sequence of Operations 63 Main Assembly Parts List continued 44000 Sht 6 Rev N...
Страница 65: ...9 0 Parts List Sequence of Operations 64 9 6 Main Assembly Cut Buttons 44000 Sht 7 Rev H...
Страница 66: ...9 0 Parts List Sequence of Operations 65 9 7 Main Assembly Front Shield 44000 Sht 7 Rev H...
Страница 67: ...9 0 Parts List Sequence of Operations 66 9 8 Electrical Panel Assembly EE 2879 Rev H...
Страница 68: ...9 0 Parts List Sequence of Operations 67 Electrical Panel Assembly continued EE 2879 Rev H...
Страница 69: ...9 0 Parts List Sequence of Operations 68 Electrical Panel Assembly continued EE 2879 Rev H...
Страница 71: ...9 0 Parts List Sequence of Operations 70 9 10 Hydraulic Power Unit Assembly H 507 Rev E...
Страница 72: ...9 0 Parts List Sequence of Operations 71 Hydraulic Power Unit Assembly continued H 507 Rev E...
Страница 73: ...9 0 Parts List Sequence of Operations 72 9 11 Manifold Assembly H 516 Sheet 1 Rev C...
Страница 74: ...9 0 Parts List Sequence of Operations 73 9 12 Hydraulic Schematic H 516 Sheet 2 Rev B...
Страница 75: ...9 0 Parts List Sequence of Operations 74 9 13 Manifold Sub Plate Assembly H 517...
Страница 76: ...9 0 Parts List Sequence of Operations 75 9 14 Sequence Check Valve Assembly H 551 Rev A...
Страница 77: ...9 0 Parts List Sequence of Operations 76 9 15 Basic Machine Schematic E 2853 Rev C...
Страница 78: ...9 0 Parts List Sequence of Operations 77 Basic Machine Schematic continued E 2853 Rev C...
Страница 80: ...9 0 Parts List Sequence of Operations 79 9 17 Cut Button Assembly EE 2851 1...
Страница 81: ...9 0 Parts List Sequence of Operations 80 9 18 Control Console Assembly EE 2773 1 Rev C...
Страница 82: ...9 0 Parts List Sequence of Operations 81 9 19 Control P C Assembly EE 2807 1...
Страница 83: ...9 0 Parts List Sequence of Operations 82 9 20 Power Panel Label S 1781 54 Rev C...
Страница 85: ...9 0 Parts List Sequence of Operations 84 9 22 Knife Latch Assembly 47568 Rev C...
Страница 86: ...9 0 Parts List Sequence of Operations 85 9 23 Line Light Assembly EE 2779 Rev B...
Страница 88: ...10 0 Safety Systems Test 87 NOTES...