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6.10 P

ERFORMING

YSTEM

EST

When finished, the main menu will display a message saying

Machine Setup Not Completed. Machine Is Not Ready To Run.

Contact Your Dealer

as shown below.

At this point you will need to run the

System Test

, which ensures that:

•

The Home Switch is not set too close to the index pulse of the motor's encoder.

•

The software travel limits are within the physical hard limit.

Documentation on how to perform a system test is located here:
(

http://www.ajaxcnc.com/tech/downloads/manuals/install/Systemtest.pdf

)

6.11 C

REATE

A R

EPORT

From the main menu press

F7 Utility

→

F7 Create Report

→

F10 Accept

2. Save The report somewhere safe.

A usb stick or an external hard drive is a good place to save the backup.

Send the

Report.zip

[email protected]

Page 52 of 72

6.11 Create A Report

T:\_Docs working\Oak Board Manual\Oakboard install manual V2 4-10-15.odt

Figure 6.10.1

Machine Requiring a System Test

Figure 6.11.1

Report.zip file

Содержание OAK

Страница 1: ...ssion What s Included Bench Testing Hardware Setup Windows and CNC software install Electrical Cabinet Installation Final CNC Software Configuration Appendices Centroid_Oak_install_manual pdf rev 4 10...

Страница 2: ...ng arm 10636 Console swivel mount use w your arm 10834 Rolling cabinet stand and display tray 10512 Rolling console stand 10695 Display keyboard tray with arm 10240 Operators Pendant mounting hardware...

Страница 3: ......

Страница 4: ...n 14 3 2 CNC 11 Software Installation 15 Chapter 4 Configuring for a Bench Test 19 4 1 Bench Test CNC11 Software Configuration 19 Chapter 5 Electrical Cabinet Wiring 24 5 1 Introduction to Electrical...

Страница 5: ...ndix A Troubleshooting 53 Error Initializing MPU11 53 452 PC Receive Data Error 53 Jog Panel Communication In Fault 53 Axis does not move the correct distance 53 Axes don t move No Error or Fault disp...

Страница 6: ...oard system is a straight forward process if the directions are followed Before getting started please take the time to familiarize yourself with the schematics manuals and installation instructions W...

Страница 7: ...k Part Number 2611 5 Twenty position terminal block Part Number 3450 6 2 Ten position terminal block Part Number 3904 7 4 Twelve volt SIPs color and appearance may vary Part Number 4152 8 4 Five volt...

Страница 8: ...ble multiple lengths available Part Number 6144 6 ft 5 Drive Cable Part Numbers Below Drive Centroid Part Number Delta ASDA A2 13131 Estun 13132 Yaskawa Sigma I II V 13134 Flying Lead 13133 6 Console...

Страница 9: ...1 3 OVERVIEW Page 7 of 72 1 3 Overview T _Docs working Oak Board Manual Oakboard install manual V2 4 10 15 odt...

Страница 10: ...outlets A clean wooden surface is an ideal test bench location The surface should NOT be made out of metal or contain metal scraps or shavings Some method of powering the board on and off An outlet s...

Страница 11: ...pply AC input Live to L Neutral to N and Ground to ground Page 9 of 72 2 2 Bench Test Power Supply Configuration T _Docs working Oak Board Manual Oakboard install manual V2 4 10 15 odt Figure 2 2 1 Po...

Страница 12: ...s outlined in Technical Bulletin 251 The latest version can be found here http www centroidcnc com dealersupport tech_bulletins uploads 251 pdf Note An unshielded cable can cause intermittent PC Data...

Страница 13: ...sories If a Jog Panel Pendant or MPG was ordered please connect it to the Oak Board as seen in Figures 2 4 1 and 2 4 2 Page 11 of 72 2 4 Bench Test Connecting Accessories T _Docs working Oak Board Man...

Страница 14: ...h once per second and DF which doesn t turn on until the software is installed Figure 2 5 1 shows where these status LED s are located If they are not all on or the DSP DEBUG is flashing faster than o...

Страница 15: ...mal operation DSP DEBUG LED flashing two times per second Legacy drive protocols active Internal fault only new protocols should be in use return for repair DF LED out Motion control processor section...

Страница 16: ...virus anti malware and 3rd party firewall software should be uninstalled not disabled and the computer rebooted Turn off windows Firewall 1 Click the start button 2 Search for firewall click on Window...

Страница 17: ...ag the installation folder from the compressed file to your desktop as shown below in Figure 3 2 1 Enter or extract the cnc11_win7_latest folder you will see the installation folder inside The install...

Страница 18: ...tall WinPcap Click Next in the WinPcap Setup Wizard window as circled in Figure 3 2 6 Check the Automatically start the WinPcap at boot box when prompted not shown 8 Click Next to continue After the W...

Страница 19: ...Board is plugged into the ethernet ports Note Your IP address will differ from those shown in the picture Note Centroid recommends using a computer with two Ethernet ports One Ethernet port is used fo...

Страница 20: ...ll as shown in Figure 3 2 8 Note the plc installer can be found in the same folder as setup the download link is in the beginning of this section 11 Click Finish to complete CNC11 software installatio...

Страница 21: ...igid tapping Intercon or DXF Import After entering a permanent unlock the control will still say demo mode this is referring to the features that were not unlocked with the permanent code When the dem...

Страница 22: ...g with the space bar Press F10 Save 4 If no Jog Panel is being used disable it This step is only required if you do not have a Jog Panel If you have a Jog Panel or Pendant connect it and continue to s...

Страница 23: ...red to green and a line will be drawn over the top Repeat the process until inputs 1 11 and inputs 17 20 are green as shown below 6 Label the Axes From the main menu press F1 Setup F3 Config Password...

Страница 24: ...gling EStopOK back to green displays 335 Emergency Stop Released To confirm that all faults have been cleared before continuing press F3 MDI from the main menu If all faults have been cleared correctl...

Страница 25: ...t ensure the spindle settings are correct Example If max spindle speed is 3000 issue M3 S 750 the multimeter should read 2 5 V 4 Repeat at 50 75 and 100 of the max speed the multimeter should read 5 V...

Страница 26: ...ll the components Page 24 of 72 5 1 Introduction to Electrical Cabinet Wiring T _Docs working Oak Board Manual Oakboard install manual V2 4 10 15 odt Minimize the distance between the Oak board and th...

Страница 27: ...eed a snubber across the coil Centroid recommends Quencharc snubber networks Centroid PART 1819 This reduces electrical noise If you are new to using snubbers more information can be found in Technica...

Страница 28: ...Wire is too small for the spade terminal Red 18 22 ga Blue 14 16 ga The Wire is too large for the spade terminal Do not cut strands away These are for cutting wires not stripping This type of tool is...

Страница 29: ...he value For example if the manufacturers part number is 4308R 102 LF 222 the values 222 define the resistance The resistance is 22 plus two zeros so the final value is 2200 Ohms The chart next to Fig...

Страница 30: ...p Sourcing Connecting the inputs to power is sourcing The negative lead of the power supply must be connected to common This is demonstrated on inputs 13 16 in Figure 5 2 3 Sinking Connecting the inpu...

Страница 31: ...nd outputs are listed in the following sections if you have a custom PLC program they may be different Page 29 of 72 5 3 Install Major Components in Cabinet T _Docs working Oak Board Manual Oakboard i...

Страница 32: ...RT 1819 This reduces electrical noise when the motor power is cycled on and off Testing E Stop Wiring 3 Power up your system 4 Start CNC11 and press F10 to continue to the main screen 5 In the main me...

Страница 33: ...s such as NPN or PNP proximity sensors If your devices are proximity sensors they MUST be 3 wire sensors 2 wire sensors will not work Connect your limit switches as shown below in Figure 5 5 1 Testing...

Страница 34: ...nfigure it correctly See Tech Bulletin 171 and Parameter 179 in the operators manual for further explanation http www ajaxcnc com downloads Technical 20Bulletins 171 pdf Enabling Lube Inputs 1 Power u...

Страница 35: ...s uploads 163 pdf All contactors need a snubbers Centroid recommends using the Quencharc snubber network Centroid PART 1819 on the coil of the contactor Centroid requires a thermal overload protector...

Страница 36: ...ontrol Techniques SP http www centroidcnc com dealersupport tech_bulletins uploads 278 pdf A general guide on VFDs is in TB 152 http www centroidcnc com dealersupport tech_bulletins uploads 152 pdf Th...

Страница 37: ...Page 35 of 72 5 8 Wiring Spindle T _Docs working Oak Board Manual Oakboard install manual V2 4 10 15 odt Figure 5 8 1 Sample VFD wiring with a GS2...

Страница 38: ...Page 36 of 72 5 8 Wiring Spindle T _Docs working Oak Board Manual Oakboard install manual V2 4 10 15 odt Figure 5 8 2 Spindle Wiring Logic Figure 5 8 3 Spindle Wiring Power...

Страница 39: ...lug the drives into the Oak Board where it is labeled Axis 1 Axis 2 Axis 3 etc If flying lead cables were purchased please reference Appendix C for signal information Appendix B has more information o...

Страница 40: ...e axis as seen in Figure 6 1 1 2 Drive Mapping From the main menu pres F1 Setup F3 Config Password 137 Press F3 Parms F8 Next Table multiple times until parameter 300 399 are displayed Typical configu...

Страница 41: ...onfig Password 137 Press F3 Parms Set parameters 21 24 to 0 and 132 135 to 0 Make sure the cooling coefficients parameters 25 28 and 236 239 are set to their default value of 0 68 Press F10 to save wh...

Страница 42: ...Y updates Y DRO etc Note this may not be possible if the motor has a brake for these axes skip this section the tech bulletin for the drive should have described how to confirm the communication 4 Con...

Страница 43: ...he cause of the fault confirm that all parameters are set as required in section 4 1 and 6 1 and that all inputs are in the correct state Also confirm your drive is wired correctly and configured to w...

Страница 44: ...g Panel or Alt S from the keyboard This will cause the machine to set home where it is 4 Slow jog each of the servo motors Checking that each axis of the machine can move Try slowly increasing the fee...

Страница 45: ...he tool remains stationary axis motion is opposite tool motion In the figure below if the table is moving to the left in the X direction the tool is moving in the X direction it is going to the right...

Страница 46: ...on To correct for an axis that is moving in the wrong direction 1 From the main menu press F1 Setup F3 Config Password 137 Press F2 Mach F2 Motor 2 Use the arrow keys to select the Dir Rev field for t...

Страница 47: ...p used is shown in figure 6 5 1 The screen to enter the corrected values is shown in figure 6 5 2 from the main screen press F1 Setup F3 Config Password 137 F2 Mach F2 Motor Page 45 of 72 6 5 Configur...

Страница 48: ...hysically pressing it blocking it Take note of which input changes color this input is the X limit switch 3 Enter the motor parameters menu From the main menu press F1 Setup F3 Config Password 137 Pre...

Страница 49: ..._bulletins uploads 22 pdf 5 Home the Machine From the main menu press cycle start on the Jog Panel or Alt S to home the machine The machine should move slowly towards each limit switch DANGER Adjust t...

Страница 50: ...00 Kg 0 Kv1 0 Ka 0 Accel 0 500 Ensure that parameter 256 is set to 2 Ensure The Axis Encoder Counts in the Centroid software are the same as the ones used for tuning If using Velocity mode Estun follo...

Страница 51: ...made to reduce the mechanical lash in your machine to less than 0 001 Use the test below to verify your backlash is less than 0 001 The setup used is shown in figure 6 8 1 The screen to enter the cor...

Страница 52: ...the top left corner of the DRO shown in Figure 6 9 3 2 Put the machine into Slow jog and turn the feedrate down Move the axis away from home toward the limit switch on the opposite end of the axis unt...

Страница 53: ...side of each axis that you home to should be left at zero 5 Repeat for each axis 6 Test by manually jogging each axis toward the limit switch Ensure that the machine automatically stops the axis at th...

Страница 54: ...ysical hard limit Documentation on how to perform a system test is located here http www ajaxcnc com tech downloads manuals install Systemtest pdf 6 11 CREATE A REPORT 1 From the main menu press F7 Ut...

Страница 55: ...h the Oak Board and on backside the Jog Panel board itself on the header labeled CPU10 For more information see TB 282 http www centroidcnc com dealersupport tech_bulletins uploads 282 pdf AXIS DOES N...

Страница 56: ...in velocity mode Check the drive s setting for Input gain or Input scale set it for 10 to 10 volts Check the Max RPM is set correctly in the drive and in Parameters 357 364 If you are getting positio...

Страница 57: ...g input and output are provided for spindle drive interfacing see PLC Section for details Four analog inputs and outputs are dedicated to axis servo drive interfacing Features Function Motion Control...

Страница 58: ...doc MRR Page 2 of 20 Typical Connections DSP OK SIP4 A xis 4 S IP3 SIP2 5 V DF 12 V 3 3 V Pin 1 12 V A xis 2 Pin 1 DSP DEBUG FPGA OK J 1 1 A xis 1 Pin 1 Drive Communication Out LED1 Axis 3 Power SIP...

Страница 59: ...s Oak will not need axis expansion and LED1 will always show a solid 1 If error codes exist the decimal point on LED1 will light and an error number will flash See the LED1 Error Codes chart for infor...

Страница 60: ...n Oak Parameter Settings Parameter Setting 300 1 301 2 302 3 303 4 308 1 309 2 310 3 311 4 Axis Headers Four axis headers are supplied on Oak to connect servo drives These headers have all the signals...

Страница 61: ...output request drive to move to a position drive map A Position Request differential output request drive to move to a position drive map A Position Request differential output request drive to move t...

Страница 62: ...nputs are located on the axis connectors Axis connector pinouts can be found in the Oak Connections section Two spare DB9 encoder connectors can be used for scale or handwheel feedback Connector P2 is...

Страница 63: ...and Oak Specifications sections to determine I O type and capability Accessory boards can be connected to increase I O capacity See the PLC Expansion section for details Digital Outputs Two SPDT and...

Страница 64: ...ration Configurable Input Connection Examples Sourcing PNP Sensor Wiring Example 24 VDC Sensor 24 VDC 1 24 COM 10 24 COM 5 7 3 Oak Configurable Inputs H15 SIP 4 6 Notice Do not use 2 wire sensors The...

Страница 65: ...nd are fixed in the 10V to 10V range Because these four outputs are controlled at a low level this section will focus on the analog output accessible from the PLC program which normally is used as a s...

Страница 66: ...0 to 10V range Analog Output Wiring Analog outputs should be wired using a shielded twisted pair for best results The analog output terminal is paired with a common terminal for direct wiring of the...

Страница 67: ...gital result from an analog signal The 12 bit ADC allows a result of 2048 to 2047 which corresponds to 10 to 9 995 volts The ADC is factory trimmed for optimum accuracy and requires no further adjustm...

Страница 68: ...with inputs and outputs must have a matching number of input and output slots Assignment of I O slots occurs in a linear fashion starting at the Oak then PLC ADD port 1 PLC ADD port 2 etc In the foll...

Страница 69: ...ounce Slots Used Total Available 15 33 15 33 Oak Digital and Analog I O 1 5 1 1 PLCADD1616 Digital I O 1 0 1 0 ADD4AD4DA Analog I O 0 4 0 4 Example 2 illustrates I O assignments on a system that has a...

Страница 70: ...not used 2 not used 3 Quadrature Generation Error Requested pulses per interrupt 300 4 not used 5 not used 6 not used 7 not used 8 not used 9 Holding Brake Request H3 H4 H5 H6 Pin 17 Brake request no...

Страница 71: ...urce H16 3 11 12 General Purpose Sink Source H16 4 12 13 General Purpose Sink Source H16 6 13 14 General Purpose Sink Source H16 7 14 15 General Purpose Sink Source H16 8 15 Spindle DAC mode bit 1 Int...

Страница 72: ...Encoder channel input high 3 5 5 V Encoder input frequency low speed per channel 0 1200 khz Encoder input frequency high speed per channel 0 6000 khz Size 12 8 1 W D H Inches PLC ADD Port Current is...

Страница 73: ...two times per second Legacy drive protocols active Internal fault only new protocols should be in use return for repair Encoder connection bad Bad encoder or wiring Check or replace encoder and cable...

Страница 74: ...Probe Detect Input Input 10 MPG Axis 1 B Encoder 1 Analog In 3 Drive Out TX N C 12V 12V Return Input 14 MPG Wheel A 24V Return 5V Return Logic GND Pin 1 Output 4 N C Chassis Output 2 5 V Index Chassis...

Страница 75: ...400 Pin 1 Pin 1 203 20mm FPGA OK DF 187 96mm DSP OK PLC OK 304 8mm Drive Communication Out 12 V 289 56mm LC4D 140803 DSP DEBUG Power Pin 1 76 20mm SIP3 Axis 2 0 500 Axis 4 SIP1 3 000 J11 Axis 1 SIP2...

Страница 76: ...svn software hardware LC4D 100218 docs LC4D_MAN doc MRR Page 20 of 20 Optional Mounting Pan Hole Locations 177 80mm 320 80mm 7 000 12 630...

Страница 77: ...APPENDIX C 3RD PARTY DRIVE CABLE INFORMATION Yaskawa Drives Page 69 of 72 Appendix C 3rd Party Drive Cable Information T _Docs working Oak Board Manual Oakboard install manual V2 4 10 15 odt...

Страница 78: ...Delta Drives Page 70 of 72 Appendix C 3rd Party Drive Cable Information T _Docs working Oak Board Manual Oakboard install manual V2 4 10 15 odt...

Страница 79: ...Estun Pronet Series Page 71 of 72 Appendix C 3rd Party Drive Cable Information T _Docs working Oak Board Manual Oakboard install manual V2 4 10 15 odt...

Страница 80: ...Flying Lead Cable Page 72 of 72 Appendix C 3rd Party Drive Cable Information T _Docs working Oak Board Manual Oakboard install manual V2 4 10 15 odt...

Страница 81: ...ONNECTIONS 2 OPERATORS PANEL 10 HIGH AMP E STOP 3 LIMIT SWITCH 11 INVERTER 4 LUBE PUMP 12 1 PHASE FLOOD 5 MISTER 13 3 PHASE FLOOD 6 PLCADD1616 14 1 TO 3 PHASE FLOOD 7 SPINDLE CONTACTOR 15 2ND E STOP 8...

Страница 82: ...T FAULT IN ENABLE 5V COM ANALOG REQUEST ANALOG IN GND N C 5V COM DRIVE RESET 24V COM 24V COM 5V COM 24VDC LOOKING AT FRONT OF CONNECTOR H7 12V 12V 5V 3 3V PLC OK DF FPGA OK DSP DEBUG H4 H5 H6 PIN 1 N...

Страница 83: ...ESTUN PN 13132 FLYING LEAD PN 13133 YASKAWA PN 13134 24C 902 BLK 24C 901 WHT 24H 536 GRN 24H 509 RED ELECTRICAL CABINET E STOP CONNECTOR PN 12522 BLK BLK BLK BLK E STOP SWITCH BLK WHT GRN RED OAK H14...

Страница 84: ...G 18 AWG 18 AWG 24VDC COM RESISTOR PACK SIP CHART INPUT VOLTAGE SIP MARKING XXX VALUE OHMS 5 471 470 12 102 1 0K 24 222 2 2K NOTE 1 INPUTS REQUIRE 5 12 OR 24VDC EXTERNAL POWER SUPPLY POWER SUPPLY FOR...

Страница 85: ...BECAME SNUBBER PN 1819 SPM 3 6 17 2016 ADDED NOTE 2 FOR CONTACTOR SNUBBER SPM 24VACH 18 AWG 18 AWG 24VACH 24VACN 24N 510 BRN 18 AWG 24N 516 BRN 24VACN 24H 503 RED 9 IN 10 IN 11 IN 12 IN 9 12 COM 13 I...

Страница 86: ...95NC 98NO 96NC L1 L2 L3 FLOOD PUMP MOTOR 3 PHASE SNUBBER PN 12610 220VAC 3 PHASE POWER FOR FLOOD PUMP 12 AWG OVERLOAD PN 3959 24VACN 24VACH 24VACH 24VACN 3 9 IN 10 IN 11 IN 12 IN 9 12 COM 13 IN 14 IN...

Страница 87: ...L3 T2 L2 T1 L1 COIL 515 RUN FORWARD 514 220 215 220 214 220 217 220 218 220 219 22 AWG MIN 22 AWG MIN 22 AWG MIN 9 IN 10 IN 11 IN 12 IN 9 12 COM 13 IN 14 IN 15 IN 16 IN 13 16 COM 24VDC 24V COM AN OUT...

Страница 88: ...AWG 22 AWG 22 AWG 24 803 YEL 24VDC COM 24VACH 24VDC COM 24VDC CONNECTED TO THE INPUT COMMONS WITH THE INPUTS PULLED DOWN TO 24VDC COMMON IS STANDARD SEE NOTE 1 4308R 102 LF XXX SIP IDENTIFICATION XXX...

Страница 89: ...WHT GRY GRY WHT RED BLU BLU RED GRY WHT OPTIONAL OPERATOR CONTROL PANEL PN 11077 2 4 3 2 4 3 PIN 1 N C PIN 2 COM BLK RED PIN 3 Z BLK GRN PIN 4 A BLK WHT PIN 5 B BLK BLU PIN 6 Z GRN PIN 7 A WHT PIN 8 B...

Страница 90: ...E INPUTS PULLED DOWN TO 24VDC COMMON IS STANDARD SEE NOTE 1 RESISTOR PACK SIP CHART INPUT VOLTAGE SIP MARKING XXX VALUE OHMS 5 471 470 12 102 1 0K 24 222 2 2K 4308R 102 LF XXX SIP IDENTIFICATION XXX V...

Страница 91: ...PULLED DOWN TO 24VDC COMMON IS STANDARD SEE NOTE 1 24VDC 24VDC COM 18 AWG 24C 580 BLK 24 803 YEL RESISTOR PACK SIP CHART INPUT VOLTAGE SIP MARKING XXX VALUE OHMS 5 471 470 12 102 1 0K 24 222 2 2K NOT...

Страница 92: ...NS WITH THE INPUTS PULLED DOWN TO 24VDC COMMON IS STANDARD SEE NOTE 1 24VDC COM RESISTOR PACK SIP CHART INPUT VOLTAGE SIP MARKING XXX VALUE OHMS 5 471 470 12 102 1 0K 24 222 2 2K NOTE 1 INPUTS REQUIRE...

Страница 93: ...CRIPTION BY 1 5 23 2016 INITIAL RELEASE SPM 2 6 8 2016 CHANGES TO BOARD DEPICTION SPM 110VACH 110VACN 110VACH 9 IN 10 IN 11 IN 12 IN 9 12 COM 13 IN 14 IN 15 IN 16 IN 13 16 COM 24VDC 24V COM AN OUT AN...

Страница 94: ...COM SIP 4 5 IN 6 IN 7 IN 8 IN 5 8 COM SIP 3 H4 9 IN 10 IN 11 IN 12 IN SIP 2 13 IN 14 IN 15 IN 16 IN 13 16 COM OPTOS SIP 1 9 12 COM OPTOS OPTOS OPTOS RED BLK H N AC VOLTAGE FOR CONTACTOR COILS AC VOLTA...

Страница 95: ...ST BE SIZED FOR SPINDLE MOTOR HP 24VACH 18 AWG 24VACH 18 AWG 18 AWG 24VACH 18 AWG 24VACN 18 AWG 24VACN 18 AWG 24VDC COM 24N 510 BRN 24N 511 BRN 24H 503 RED 24VDC 18 AWG 24VDC COM 18 AWG RESISTOR PACK...

Страница 96: ...AN GND H1 H14 H2 SIP 2 OPTOS SIP 1 OPTOS H11 OUT 1 COM OUT 2 COM OUT 3 COM OUT 4 COM OUT 5 COM OUT 6 COM OUT 7 COM OUT 8 COM OUT 9 COM OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 OUT 8 N0 OUT 8 NC OUT...

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