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3.2 ASSEMBLY

3.2.1 ASSEMBLY OF THE RAIL

The rail can be delivered in various level of preconfigurations
according to the device version: individual steps can develop if
necessary.
Unpack rail–observe packaging notes and lay to one side.
Insert parts of the rail on both sides up to the pressed in end-
stop (1) into the cap rail(s).

Lead toothed belt or chain into the rail–observe that the drive
dog (2) lies on the right side of the rail–and pull on the deflec-
tion roller unit (1) in the direction of the end of the rail. The drive
dog is engaged if necessary in the pulley (for unlocking see Pic-
ture 13).

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Содержание G 501

Страница 1: ...1 USER MANUAL WWW BERNAL DE BERNAL GERMANY 8 8 GB G 501...

Страница 2: ...2 GB Your comfort is our drive...

Страница 3: ...ONE WAY PHOTOCELL 4 7 RELAY PK 4 7 1 CAUTION LIGHT 4 7 2 RELAY FUNCTION ADDITIONAL LIGHT 4 8 ANTENNA 5 INITIALISATION SET UP MENU P 5 1 PREREQUISITES 5 2 SET UP OF THE GARAGE DOOR DRIVE 5 3 DOOR TYPE...

Страница 4: ...ASSEM BLY OBSERVE ALL INSTRUCTIONS WRONG ASSEMBLY CAN LEAD TO SERIOUS INJURIES 1 2 STORAGE AND TRANSPORT The garage door drive should be stored transported in the temperature range 20 C to 40 C and no...

Страница 5: ...operating ma nuals to refer to dangers Important safety instruction Non observance of these instructions can lead to personal injuries through to im mediate fatal injuries Non observance of these ins...

Страница 6: ...to equipment and being blocked out Two to three manually actuated opening and closing movements should be performed after assembly of the drive and before com missioning to check that the function of...

Страница 7: ...e machine is not fitted out with additional safety equipment The area of movement of the machine may only be entered on foot or driven into when the machine has come completely to a standstill The mac...

Страница 8: ...ions Door Open or Door Closed the door must not if it has been stopped in some arbitrary intermediate position run on open or close autonomously Do not use the door anymore and have it repaired by a q...

Страница 9: ...rve packaging notes and lay to one side Insert parts of the rail on both sides up to the pressed in end stop 1 into the cap rail s Lead toothed belt or chain into the rail observe that the drive dog 2...

Страница 10: ...not yet fully tighten the toothed belt or chain b note Figure 11 and Figure 12 To facilitate fitting the drive head the toothed belt should be tensioned after fitting the gate door attachment bracket...

Страница 11: ...m angle 30 c the rail should not be fastened higher than 50 70 mm d above the closed door Observe horizontal alignment of the rail e A minimum clea rance between the upper edge of the door of 35 mm ab...

Страница 12: ...rt Check for horizontal alignment using the spirit level check for central alignment of the previously Picture 14 traced middle of the door leaf b Trace the bore holes through the head mount observing...

Страница 13: ...f and deburr the suspension bracket and fasten accor ding to the figure On safety grounds always place the saw cut significantly below the suitable elongated hole for the fastening w o fig Swivel the...

Страница 14: ...he rail Turn the toothed belt pulley chain sprocket slightly and try again Fasten the motor head in place using M8x25 cheese head screws and serrated lock washers 3 2 5 MOUNTING THE DOOR FASTENING BRA...

Страница 15: ...t to the front in a slight bow without a loop a Shorten the Bowden cable sleeve using a side cutter if necessary Lead the Bowden cable through the inner rotary handle b and fix firmly in place using a...

Страница 16: ...device the maximum door height also redu ces by the amount reduced Only perform the shortening on the front end of the rails In the case of split rails the side with the dead stop for the cap rails s...

Страница 17: ...es first pull out the power plug and secure it against plugging it in again Unfasten the drive cap anticlockwise and remove it Figure 35 a Unfasten the fastening screw for the drive cover Figure 35 b...

Страница 18: ...mary L 230 V AC Equipment put on at the works T Yes Yes Terminal max 1 0 mm Transformer primary N Equipment put on at the works N Yes Yes Terminal max 1 0 mm Network neutral conductor N Equipment put...

Страница 19: ...removed when using the connection Voltage free opener contacts NC and any number of Emer gency Stop elements or safety equipment can be connected to the NOT terminals Connect up a number of control el...

Страница 20: ...e For use of two wire photocells and contact safety edges see Figure 45 Triggering of a photocell during opening is ignored Triggering of a photocell during closing leads to Stop and Reversing Recogni...

Страница 21: ...ocells Mount the pairs respec tively optically working in opposite directions connect up swit ching outputs for the receiver RX in series Triggering of a photocell during opening is ignored Triggering...

Страница 22: ...n 4 7 1 takes precedence and prevents the use of PK as a free relay 4 7 1 CAUTION LIGHT First select the signal type in menu b 6 Caution light function see 8 6 for a rotating mirror beacon or caution...

Страница 23: ...ating after changes have been made to the ma chine travel paths and force curves are already programmed in Activate programming and enter menu P 5 INITIALISATION SET UP MENU P 5 3 DOOR TYPE Only for u...

Страница 24: ...s of the radio hand transmitter B WAY status enquiry range checking battery condition indica tor please consult the manual for the radio hand transmitter Up to 128 B WAY radio hand transmitters can be...

Страница 25: ...eting all radio hand transmitters Activate programming and enter menu C 3 Enter Delete all hand transmitters Confirm Position 1 Delete all hand transmitters with ENTER All programmed channels on all p...

Страница 26: ...hange to the force setup must be documen ted in the inspection book Changing the closing force adjustment can lead to personal in jury Therefore increasing the clamping force may only be perfor med by...

Страница 27: ...y edge Activate Auto close ventilation by changing the setting of S 3 from continuous closing is only possible based on a manually triggered radio hand transmitter com mand to the desired value 7 5 2...

Страница 28: ...door meets an obstacle when moving in the di rection Close force cut off occurs and release from the obstac le through moving back reversing in the direction Opening Reversing can be selected in the o...

Страница 29: ...tions 9 2 OPERATION Operation of the door movement function of the garage door drive can take place over the radio hand transmitter the drive display only for the version of the device with a display...

Страница 30: ...tic closing was ignored to terminals NOT End position Door Closed None START was ignored None START automatic closing was ignored Opening None opening is continued None opening is continued Closing St...

Страница 31: ...ry Manual reset F08 ROM error Controlling error Reset replace the control unit if necessary Manual reset F09 RAM error Controlling error Reset replace the control unit if necessary Manual reset F10 EE...

Страница 32: ...Put the door into a condition which conforms to the standards The door runs for a short time and then Change in the door mechanics Order a service by a qualified technician it stops reverses An obsta...

Страница 33: ...s Toothed belt D 00 D 03 or chain C 00 C 02 Deflection roller unit F 01 Chain wheel C 04 or crown gear D 04 Gear motor A 04 Shaft adapter A 03 2 3 1 2 3 2 2 3 5 2 3 6 2 3 7 The garage door drive is ma...

Страница 34: ...y Product documentation Availability completeness Optical checking Annually Annually Control elements Function according to the description Actuation Annually Chain toothed belt Tension Manual checkin...

Страница 35: ...nsmitter BY 135 104 B WAY 4 channel radio hand transmitter BY 135 105 B WAY 4 channel radio code lock B 161 47 will be available soon Antenna with a 6 00 m coaxial cable B 260 58 will be available soo...

Страница 36: ...ystem for the respective device and under the condi tion of normal use of a maximum of 10 door actuations per day Control system electronics transformer rail system 2 We will remove any deficit on the...

Страница 37: ...7 08 Requirements upon devices and installations as well as establishment of processes for measurement of high frequency interference emission radio interferences and resistance to interference Part 2...

Страница 38: ...d then commissioning of the final pro duct machine is not permitted until it has been established that it complies with the provisions of this directive Pfullingen 01 03 2013 Willi Prettl Managing Dir...

Страница 39: ...embly company while alternatively own submissions can also be used Status of this annex November 2012 Important information for the manufacturer as sembly fitter for the machine The inspection book is...

Страница 40: ...__________________________________________________ Street No _______________________________________________________________________________ Postal code place _________________________________________...

Страница 41: ..._____________________________ Operating mode Pulse repetition controlling Automatic closing ___________________________ as well as the safety equipment 1 Model designation manufacturer _______________...

Страница 42: ...____ _____________________________________________________________________________________________________ _____________________________________________________________________________________________...

Страница 43: ...rective 2006 95 EC Building Products Directive 89 106 EC The following standards amongst others are used and complied with please put a cross against the relevant items EN 13241 1 EN 12445 EN 12453 EN...

Страница 44: ...___________________________________________ ______________________________________________________________________________________________ _____________________________________________________________...

Страница 45: ...son The product documentation was handed over including please put a cross against the relevant items Assembly manual s Operating manual s Servicing checking instruction s Inspection book Manufacturer...

Страница 46: ...son The product documentation was handed over including please put a cross against the relevant items Assembly manual s Operating manual s Servicing checking instruction s Inspection book Manufacturer...

Страница 47: ...PERATION OF THE MENU 02 03 OVERVIEW OF THE STRUCTURE OF THE MAIN MENU LEVEL 1 04 SETUP SETTING FORCE DISTANCE TRAVEL PATH AND FORCE CURVE P 05 SETUP TRANSMITTERS PROGRAMMING A HAND TRANSMITTER C 1 06...

Страница 48: ...in the normal con dition Operational readiness at the upper left The sequence of the steps takes place based on what is shown on the screen Buttons which should be pressed to execute the setup have a...

Страница 49: ...s the garage door drive will not accept any commands while the menu is opened If the menu is opened during the hold open time then the gara ge door drive will only close the door after ending the menu...

Страница 50: ...50 GB OVERVIEW OF THE STRUCTURE OF THE MAIN MENU LEVEL 1 04...

Страница 51: ...51 GB SETUP SETTING FORCE DISTANCE TRAVEL PATH AND FORCE CURVE MENU P SEE 5 1 ff 05...

Страница 52: ...52 GB SETUP TRANSMITTERS PROGRAMMING A HAND TRANSMITTER MENU C 1 SEE 6 1 06...

Страница 53: ...53 GB SETUP TRANSMITTERS DELETE A HAND TRANSMITTER MENU C 2 SEE 6 2 07...

Страница 54: ...54 GB SETUP TRANSMITTER DELETE ALL TRANSMITTERS MENU C 2 SEE 6 2 08...

Страница 55: ...m 0 9 Selection of the next digit of the PIN ENTER Next Page 10 CAUTION Changing the closing force setting may lead to injuries to persons and or damage to property For this reason changing the closin...

Страница 56: ...56 GB 10 Continued from page 09 LIGHT MENU L SEE 7 3 WARNING TIME CAUTION LIGHT MENU U SEE 7 3 TIME TILL AUTOMATIC CLOSING MENU A SEE 7 2...

Страница 57: ...57 GB SPECIAL FUNCTIONS FUNCTION VENTILATION MENU S 1 TO S 3 SEE 7 5 1 11...

Страница 58: ...58 GB 12 SPECIAL FUNCTIONS FUNCTION RELAY MENU S 4 SEE 7 5 2 SPECIAL FUNCTIONS FUNCTION LIGHT MENU S 5 SEE 7 5 3...

Страница 59: ...59 GB 13 DRIVE PARAMETERS MENU b SEE 8 ff...

Страница 60: ...60 GB 16...

Страница 61: ...orbehalten Jede vom Urheberrechtsgesetz nicht zugelassene Verwertung insbesondere Vervielf ltigung bersetzung Verarbeitung bzw Weitergabe von Inhalten in Datenbanken oder anderen elektronischen Medien...

Страница 62: ...RNAL DE BERNAL GERMANY 8 8 BERNAL Torantriebe GmbH Industriepark Sandwiesen 72793 Pfullingen Germany Phone 49 0 7121 707 240 Fax 49 0 7121 707 225 E Mail info bernal de Internet www bernal de STAMP LO...

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