Atom Medical Corporation V-2200 Скачать руководство пользователя страница 68 | Manualshive

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66

7. Repair

7-1. Jigs, Tools and Measuring Instruments to be Used

Table 7-1. Tools and measuring instruments to be used

Name

Type

Remarks (items to be used)

Screwdriver

Phillips No.2

Assembling/Disassembling: Hood slope type DA
Assembling/Disassembling: Main board box
Assembling/Disassembling: External display
Assembling/Disassembling: Board box
Assembling/Disassembling: Weight monitor

mattress platform

Assembling/Disassembling: Conditioning

chamber

Assembling/Disassembling: Power unit
Assembling/Disassembling: Main body case
Assembling/Disassembling: Main body
Assembling/Disassembling: HL stand

Flat-head
screwdriver (small)

Flat-head screwdriver
for adjustment
Tip size 1.8mm

×

0.4mm

or equivalent

Adjustment: DC motor power supply board
Adjustment: Setting of the dip switch of the main

board

Adjustment: Main board

Allen wrench

1.5mm

Assembling/Disassembling: Main body

Allen wrench

2mm

Assembling/Disassembling: Main body
Assembling/Disassembling: Hood slope type DA

Allen wrench

4mm

Assembling/Disassembling: Main body

Allen wrench

5mm

Assembling/Disassembling: HL stand

Allen wrench

8mm

Assembling/Disassembling: HL stand

Socket wrench

16mm

Assembling/Disassembling: HL stand

Monkey wrench

Normal size 150mm or
equivalent

Assembling/Disassembling: Power unit
Assembling/Disassembling: HL stand

E-type retaining ring
tool

ETH-3 standard Type
(Ochiai)

Assembling/Disassembling: Top board 12

°

tilting

E-type retaining ring
toll

ETH-7 standard type
(Ochiai)

Assembling/Disassembling: Conditioning chamber

Thread locker (blue)

1401B (Three Bond) or
equivalent

Assembling/Disassembling: Power unit

Instant adhesive

Aron Alpha (Konishi) or
equivalent

Assembling/Disassembling: Hood slope type DA

Hot Melt

HS-825 (Jotan Blade) or
equivalent

Assembling/Disassembling: Main board box

Non-contact type
tachometer

Resolution 1rpm or more Adjustment: DC motor power supply board

Digital multimeter

Resolution 0.1mV or
more

Adjustment: Main board

Leakage current
tester

Resolution 0.001mA or
more

Inspection: Test for leakage current

Oxygen meter

Accuracy

±

3%O

2

or

more

Inspection: O

2

monitor

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Содержание V-2200

Страница 1: ......

Страница 2: ......

Страница 3: ...use of Trouble 44 6 1 Parts Arrangement Plan 44 6 2 Description of Functions Description of Components 45 6 3 Description of Functions Maintenance Screen 49 6 4 Description of Functions Setting the Pu...

Страница 4: ......

Страница 5: ...s 1 3 Symbols to give instructions for action Symbol Title and Indication General instruction Indicates unspecified general action on the part of the user Connect a ground wire Instructs the user to c...

Страница 6: ...bol indicates the name and the address shown adjacent to the symbol is of the manufacturer WEEE symbol In the EC area an electrical and electronic product falling in one of the categories specified by...

Страница 7: ...the switch to select either C or F as the unit of the temperature to be displayed Setting Indicates a set value Humidity Indicates a function related to humidity Humidity Sensor Indicates a function...

Страница 8: ...se rate has risen above the high limit Decreased pulse rate Indicates that pulse rate has dropped below the low limit Pulse oxisensor Indicates a function related to a sensor for pulse oximeter Weight...

Страница 9: ...Only qualified personnel authorized by Atom or a service representative properly trained in the handling of the unit should inspect repair change the settings of or disassemble and assemble the unit D...

Страница 10: ...stem should not be used adjacent to or stacked with other equipment If adjacent or stacked use is necessary observe the unit or the system to verify normal operation in the configuration in which it w...

Страница 11: ...t should be handled improperly contrary to Atom s instructions or if unauthorized parts should be used in repairing the unit It should be noted that any responsibility arising from inspecting repairin...

Страница 12: ...dition An alarm lamp is included in the display control panel No Name No Name Front admittance panel operating knob Elevating pedal Caster Front admittance panel Sensor module Snap open access port Ir...

Страница 13: ...n controller 32 Mattress platform 33 Weight monitor assembly 23 Power switch 34 X ray cassette tray 24 Weight monitor connector 35 Top board packing 25 Display output connector for right side 36 Top b...

Страница 14: ...12 4 2 Display Control Panel...

Страница 15: ...incubator skin temperature SpO2 pulse rate and weight of the infant etc on the Numerical value screen Trend 1 screen and Trend 2 screen Name Alarm Indicator Flashes or illuminates when an alarm condit...

Страница 16: ...the start screen will appear on the display It is then replaced by the numerical value screen Three different screens are available by pressing the screen changeover switch the numerical value screen...

Страница 17: ...consists of three areas the numerical value area the message area and the time area Numerical value area This area displays all the numerical data including the selected temperature the incubator air...

Страница 18: ...urement section of the weight monitor is not connected OFF is normally displayed Messages etc will appear when an operation or an alarm occurs Time area This area displays the current time and the ala...

Страница 19: ...rea This area displays the incubator air temperature the skin temperature 1 and the skin temperature 2 graphically However the skin temperature 1 and the skin temperature 2 will not be displayed if th...

Страница 20: ...However no graph will be displayed if the probe is not connected or the main body is not provided with a pulse oximeter See 7 3 Graphical Display of the Pulse Oximeter Weight graph area This area disp...

Страница 21: ...Brightness of the display of the unit is adjustable in four levels from any of the three screens the numerical value screen the trend 1 screen and the trend 2 screen 1 Every time the switch is presse...

Страница 22: ...inadvertently before it is inspected and repaired properly or before the settings are changed for normal operation Such measures include indicating on the unit that it is under inspection repair and k...

Страница 23: ...Filter Is the filter clean Packings and Covers Are the following packings and covers attached properly and intact without any deterioration or damage tube introduction slit assembly packing snap open...

Страница 24: ...e water inside have cooled down sufficiently to avoid scalding yourself The humidity chamber is so heavy that you should hold it with both your hands Checking the power on procedure Check 1 Does a num...

Страница 25: ...the numerical value on the selected temperature display change when the setting switch or is pressed 7 Set the relative humidity to 90 RH Check 2 Does the numerical value on the selected relative hum...

Страница 26: ...position 15 Attach the power cord Weight Monitor 16 Connect the weight monitor cord to the weight monitor input on the right side of the main body 17 Turn the power switch on to activate the unit Che...

Страница 27: ...out the 21 calibration procedure 11 Set the oxygen concentration to 40 O2 Check 1 Does the numerical value on the oxygen concentration display stabilize at 40 2 O2 After checking switch off the oxyge...

Страница 28: ...oes the weight monitor begin to deduct the tare and then does it enter the continuous measurement mode 4 Make sure that 0g appears on the weight display and then put the weight in the center of the ma...

Страница 29: ...l end and the weight monitor will proceed to the 5kg calibration mode If it doesn t see the step 6 below 4 The message CALIBRATING TO 5kg will appear in the message area Then put the 5kg reference wei...

Страница 30: ...alibration procedure again If the message OUTSIDE 5kg CALIBRATION RANGE appears Press the Zero switch and make sure that nothing but the 5kg weight is placed on the mattress platform and that no cable...

Страница 31: ...n to 40 1 The oxygen concentration in the incubator should rise to 65 or higher 2 It should be possible to carry out 21 calibration accurately and the displayed oxygen concentration should be stable a...

Страница 32: ...age dose and instructions for use specified in its accompanying document Never use an undiluted disinfectant It may damage the unit Some disinfectants may cause the unit to get discolored or deteriora...

Страница 33: ...ng Remove the rubber packing from the front admittance panel Immerse and clean it in a disinfectant solution Tube Introduction Slit Assembly Remove the packing from the tube introduction slit assembly...

Страница 34: ...nfectant detergent solution Display the surface of the liquid crystal panel Wipe the display lightly with a dry cloth Use a specified disinfectant detergent solution when necessary The surface of the...

Страница 35: ...platform first If the hood is raised or lowered with the mattress platform tilted or raised it will hit the mattress platform and be damaged When you raise the hood be very careful not to let it hit...

Страница 36: ...etal parts will be rusted and eroded leading to malfunction Fan Cover Remove the fan cover and the air in take cover Immerse and clean them in a disinfectant solution Fan Pull up and remove the fan Im...

Страница 37: ...the skin temperature probe with alcohol or the material will harden Mattress Remove the mattress before placing a new infant in the incubator Disinfect it by immersing the entire mattress in a disinf...

Страница 38: ...ap from the humidity chamber Immerse and clean them in a disinfectant solution Never immerse the humidity chamber in a disinfectant solution The humidity chamber contains electric parts Never immerse...

Страница 39: ...rculation control due to clogging Circulating Fan Motor 3 years Decreased air circulation Fan 3 years Decreased air circulation Hook Slider 2 years Defective locking Humidity Chamber 3 years Defective...

Страница 40: ...ing care not to let the dirt fly about 3 Discard the dirty filter Take a soft cloth slightly dampened with a disinfectant solution and wipe clean the filter cover and the section to which the filter i...

Страница 41: ...y way If it should touch the skin or clothes wash it away with copious amounts of water If it should get in the eye flush the eye with copious amounts of water and consult a physician immediately Disp...

Страница 42: ...gen sensor and attach the oxygen sensor holder to it 5 Connect the connector to the new oxygen sensor place the new oxygen sensor in the sensor module and turn it clockwise to attach it as before Atta...

Страница 43: ...re the following packings and covers attached properly and intact without any deterioration or damage tube introduction slit assembly packing snap open access port packing front admittance panel packi...

Страница 44: ...s OK NG 6 Sensor Module Section 1 Does a skin temperature probe alarm appear 2 Does the system failure alarm indicator come on in less than 10 seconds OK NG 7 Power Failure Alarm Function 1 Does the p...

Страница 45: ...stable at 90 5 OK NG 4 Oxygen Concentration Control 1 Does the oxygen concentration rise to 65 or higher at 10L min 2 Can 21 calibration be performed accurately and is the displayed oxygen concentrati...

Страница 46: ...44 6 How to Identify the Cause of Trouble 6 1 Parts Arrangement Plan For the details of parts arrangement and the shapes of parts see 10 Parts List...

Страница 47: ...pulse rate data from the SpO2 module detection of switches output of display data decision on whether to give an alarm memorization of settings Control of alarm silence detection of switches output o...

Страница 48: ...rotection circuit when the heater HE4 is extraordinarily hot Temperature sensor TH1 Detection of water temperature in the humidity chamber Water level sensor TH4 TH5 Detection of the water level in th...

Страница 49: ...isplay section Power Switch SW1 Supply shutdown of main power Power Switch SW2 Detection of ON OFF of the power switch decision on whether the power supply is cut off Breaker CB1 CB2 Protection circui...

Страница 50: ...play Display of the condition of the unit Backlight Power Supply Board Power source for turning on the lamp of the display External Alarm Lamp Board Turning on of the alarm lamp in an alarm condition...

Страница 51: ...switch on the rear of the display turn the incubator on The start screen will appear first and then the parts replacement record screen will be displayed 2 How to change over to the Past Data Screen...

Страница 52: ...time the brightness switch is pressed the cursor will move from one item to another in the order of Three month inspection Periodical inspection Filter Primary battery for Display Three month Inspecti...

Страница 53: ...press the Screen changeover switch and the display will return to the past data 1 screen 2 Past data 1 screen The upper part of the left portion of the screen shows a temperature incubator air tempera...

Страница 54: ...The time shown at the bottom right of the screen corresponds to the 0 on the horizontal axis on each page 4 Graphic display on the past data screen Each graph can show seven pages of data 70 minutes d...

Страница 55: ...icate a communication failure of the weight monitor purple Marker to indicate a high temperature alarm in manual control MC MCO blue in servo control SC SCO red Marker to indicate a deviation alarm in...

Страница 56: ...FF light blue Marker to indicate a deviation alarm in manual control MC MCO green in servo control SC SCO white Marker to indicate a skin temperature probe alarm in manual control MC MCO light blue in...

Страница 57: ...imit selector switch Every time the switch is pressed the two messages SELECTION OF AVERAGING TIME and SELECTION OF SYCHRONOUS SOUND ON OR OFF will appear alternately 2 Selecting the averaging time As...

Страница 58: ...re from rising Such a situation can occur when the servo control mode is used for an infant whose body temperature is hard to rise or when a device which can cause the incubator air temperature to ris...

Страница 59: ...0 0 C in the override mode At this time the alarm lamp on the display control panel will flash In the Servo Control mode a similar message will appear the relevant numerical value will flash and an au...

Страница 60: ...temperature sensor covered with diapers etc If no trouble is found with the above items the incubator should be regarded as out of order Alarm reset Press the alarm silence reset switch and the alarm...

Страница 61: ...ccur to the high temperature sensor or the incubator air temperature sensor the system failure alarm indicator will illuminate and the alarm lamps will flash on the display control panel At the same t...

Страница 62: ...ssage will appear and an audible alarm will sound At this time the alarm lamp on the display control panel will flash and the relevant numerical display will go blank At the same time power supply to...

Страница 63: ...the lower limit alarm will appear Action to take Check that the patient s respiratory condition has not deteriorated Alarm reset The audible alarm can be silenced for two minutes The alarm will stop...

Страница 64: ...bator deviates from the selected oxygen concentration by 3 or more an oxygen concentration alarm message will appear and an audible alarm pip pip peep pip pip will sound At this time the alarm lamp on...

Страница 65: ...er the screen Action to take Put back the sensor module to its former position Alarm reset The alarm will be reset automatically if the sensor module is put back to its former position 6 6 15 Low Wate...

Страница 66: ...he board for a weight monitor is built in Action to take Apply power again If this alarm still occurs the weight monitor should be regarded as out of order Stop using the weight monitor Alarm reset Th...

Страница 67: ...e on it may not come on depending on the condition and an audible alarm will sound At the same time power supply to the heater will be shut off Action to take Turn power off and check the connection o...

Страница 68: ...g Disassembling Hood slope type DA Allen wrench 4mm Assembling Disassembling Main body Allen wrench 5mm Assembling Disassembling HL stand Allen wrench 8mm Assembling Disassembling HL stand Socket wren...

Страница 69: ...Name Remarks items to be used V 2100G Simulator Adjustment Main board Inspection Alarm Standard weight 1kg 3kg and 5kg Inspection Weight monitor When you need to obtain any of the above jigs contact y...

Страница 70: ...ling procedure Adjust and check according to the appropriate procedure and complete the replacement of the parts 1 5 8 7 6 3 2 1 Division 2 Section 3 Serial No of the applicable product 4 Descriptions...

Страница 71: ...ght side Removing the front admittance panel front Removing the front admittance panel rear Disassembling the front admittance panel front and rear Disassembling the inner wall front and rear Top boar...

Страница 72: ...ription Details Disassembling the HL stand Removing the inner case the table the outer case the hook and the catch lock Removing the power box Removing the micro switch assembly Removing the actuator...

Страница 73: ...nnectors at both ends of from and 2 Adjust spacer LL 1 3 Pole arm holder 1 2 Remove and then from 1 4 Hexagon socket flat head cap screw M6 20 4 3 Remove from and then and from the hole of Remove and...

Страница 74: ...Remarks 1 Main body case 2200 1 1 Open the humidity chamber cover of and remove 2 Top board 12 tilting 1 2 Open the hood and remove which is placed on 3 Hood slope type DA 1 3 Remove from Remove the c...

Страница 75: ...on Disassembling the main body Serial No Section Disassembling the main body Descriptions Removing the rear cover the caps and the power cord Tools and jigs to be used 1 Phillips screwdriver Allen Wre...

Страница 76: ...Guard cap right 2 2 Remove and from 4 Oxygen hose holder 1 3 Remove and and then from Remove with the supplied Allen wrench 4mm 5 Set cap washer 1 6 Hexagon socket flat head cap screw M6 20 1 4 7 Rea...

Страница 77: ...isconnecting their connectors from Note Refer to the wiring diagram for connections 1 2 Mai board box 1 3 Relay box cover 1 2 Remove and then from Remove which fix to 1 4 Push rivet 2 3 Disconnect the...

Страница 78: ...and from 4 Pan head P tight M3 12 2 4 Disconnect the connectors of and the JJ4 Assy of Note Refer to the wiring diagram for connections 5 Guard seal 4 6 Boiler bushing 1 5 Remove and then from 1 7 Bo...

Страница 79: ...ty No Disassembling procedure Remarks 1 Main body case 2200 1 1 Remove 1 2 Filter case 1 2 Remove from the joints of and the oxygen supply valve of 3 Oxygen controller oxygen supply port 1 3 Remove an...

Страница 80: ...78 Division Disassembling the sub parts Serial No Section Hood Descriptions Disassembling the left side Tools and jigs to be used 1 Phillips screwdriver...

Страница 81: ...tight M3 16 4 4 Remove and from 5 Iris access port 1 5 Remove and then and from 1 6 Iris access port packing 1 6 7 Rotating frame 1 7 8 Tube introduction slit assembly packing 4 8 9 Sensor packing 1...

Страница 82: ...1 Remove from 2 Lock holder block right 1 2 Remove and then from 1 3 Lock holder block left 1 3 Remove and from 4 Pan head P tight M3 16 4 4 Remove from 1 5 Torsion coil spring 1 5 Remove and then and...

Страница 83: ...No Part name Qty No Disassembling procedure Remarks 1 Hood rear cover T 1 1 Remove and from 2 Front admittance panel rear 1 2 Remove from Remove and and then from 2 1 3 Set up washer 4 4 Flat head P...

Страница 84: ...No Part name Qty No Disassembling procedure Remarks 1 Hood front cover T 1 1 Remove and from 2 Front admittance panel front 1 2 Remove from Remove and and then from 2 1 3 Set up washer 4 4 Flat head P...

Страница 85: ...83 Division Disassembling the sub parts Serial No Section Hood Descriptions Remove the front admittance panel front and rear Tools and jigs to be used 1 Allen wrench 2mm 2 Phillips screwdriver or...

Страница 86: ...ve and then from or 2 5 Plastic flat washer 6 5 18 4 4 Remove from or 2 6 Front admittance panel lock knob 4 5 Remove and from 7 Torsion coil spring 4 6 Remove and and then and from or 1 8 Snap open a...

Страница 87: ...ed 1 Phillips screwdriver No Part name Qty No Disassembling procedure Remarks 1 Inner wall front 1 Note Follow the same steps for and 2 Inner wall rear 1 1 Remove and then from or 1 3 Wall clip left 2...

Страница 88: ...ype retaining ring tool No Part name Qty No Disassembling procedure Remarks 1 Top board 1 1 Remove and then and from 2 Tilting mechanism right 12 1 2 Remove from 3 Tilting mechanism left 12 1 3 Remove...

Страница 89: ...s to be used 1 Phillips screwdriver No Part name Qty No Disassembling procedure Remarks 1 Weight monitor tray 1 1 Remove from Remove from 2 P tight M4 14 4 2 Remove from 3 Spacer 4 3 Remove and and re...

Страница 90: ...tress platform Descriptions Disassembling the mattress platform Tools and jigs to be used No Part name Qty No Disassembling procedure Remarks 1 Mattress platform 1 1 Remove from 2 Mattress 1 2 Remove...

Страница 91: ...Tools and jigs to be used 1 Phillips screwdriver No Part name Qty No Disassembling procedure Remarks 1 Main body case 1 1 Remove and then the hose of from 2 Chamber label 1 2 Peel off from 3 Oxygen s...

Страница 92: ...ecting the panel Tools and jigs to be used No Part name Qty No Disassembling procedure Remarks 1 Front panel T 1 1 Remove and from the holes of Remove from 2 Front door T 1 3 Bearing 2 2 Remove from t...

Страница 93: ...Phillips screwdriver 2 E type retaining ring tool No Part name Qty No Disassembling procedure Remarks 1 Conditioning chamber 1 1 Remove and then from 1 2 Revolution detection board 1 2 Remove and then...

Страница 94: ...ns Disassembling the humidity chamber the boiler cap and the cartridge tank Tools and jigs to be used No Part name Qty No Disassembling procedure Remarks 1 Humidity chamber 1 1 Remove and from and the...

Страница 95: ...e Refer to the Board box section as well 2 Display relay board 1 1 Disconnect the connectors of the cables of Note Refer to the wiring diagram for connections 3 Scales relay board 1 4 W sems M3 6 2 2...

Страница 96: ...94 Division Disassembling the sub parts Serial No Section Power unit Descriptions Disassembling the power box Tools and jigs to be used 1 Monkey wrench 2 Thread locker blue 3 Phillips screwdriver...

Страница 97: ...move 2 pieces and then and from 3 6 JJ6 1 4 Remove and then from 3 7 Power transformer 1 5 Remove 6 pieces and then 3 pieces from 3 8 JJ2 1 6 Remove 1 pieces and then from 3 9 JJ4 1 7 Remove and then...

Страница 98: ...from the connector JK1 on and pull out from the hole of 3 Weight monitor board box cover 1 4 T1 1 3 Remove and and then from Pull out and which are connected to from the hole of 1 5 Weight relay cable...

Страница 99: ...crew M4 8 4 1 Remove and then from 1 2 LCD cover 1 2 Remove and then disconnect the connectors of from J6 and J8 on the board Remove from 1 3 Backlight 1 4 Display cover 1 3 Disconnect the connectors...

Страница 100: ...ing the membrane switch Tools and jigs to be used No Part name Qty No Disassembling procedure Remarks 1 Membrane switch 1 1 Peel off from the groove of 2 Panel sheet 1 2 Peel off from the groove of At...

Страница 101: ...procedure Remarks 1 Relay box 2200 1 1 Remove 2 pieces and then from Remove each wore of Note Refer to the wiring diagram for connections 2 Main board 1 3 Push rivet 8 2 Remove and then from 4 Sems M3...

Страница 102: ...embling procedure Remarks 1 SpO2 board mounting plate 2200 1 1 Disconnect from the connector JB4 on 1 2 Board accessory 4 2 Disconnect from the connector JB1 on 1 3 Board accessory 3 3 Remove from 4 B...

Страница 103: ...sembling the HL stand Serial No Section Removing the inner case the table the outer case the hook and the catch lock Descriptions Tools and jigs to be used 1 Phillips screwdriver 2 Allen wrench 8mm 3...

Страница 104: ...ching the connector of 4 Table W 1 4 Remove and and then from the actuator 2 3 5 Hexagon socket head cap screw M10 35 4 5 Remove from 6 Washer M10 8 6 Remove and then from Pull out the power cable fro...

Страница 105: ...lips screwdriver No Part name Qty No Disassembling procedure Remarks 1 Base W 1 1 Remove which bundles the cable 2 Power box 1 2 From the control box of disconnect the cable coming from the actuator o...

Страница 106: ...procedure Remarks 1 Base W 1 1 Remove and which bundle the cables of 2 Micro switch mounting plate 2 2 Disconnect the terminal of which is connected to Note Refer to the wiring diagram for connections...

Страница 107: ...wrench 16mm No Part name Qty No Disassembling procedure Remarks 1 Base W 1 1 Remove and and then from 1 2 2 Electric actuator 1 2 Remove which bundles the cables coming out of the electric actuator 3...

Страница 108: ...h 5mm No Part name Qty No Disassembling procedure Remarks 1 Base W 1 1 Remove from 3 2 Caster 125 2 2 Remove and and then and 4 3 Caster 125 with a stopper 2 3 Remove from and then from 4 Pedal 2 4 Re...

Страница 109: ...ply valve Front panel Assembling the panel Conditioning chamber Attaching the motor the board the fan and the heater Humidity chamber Assembling the humidity chamber the boiler cap and the cartridge t...

Страница 110: ...ection Descriptions Assembling the HL stand Attaching the casters and the pedal Attaching the actuator Attaching the micro switch assembly Attaching the power box Attaching the inner case the table th...

Страница 111: ...s screwdriver No Part name Qty No Assembling procedure Remarks 1 Inner wall front 2200 1 Note Follow the same steps for and 2 Inner wall rear 2200 1 1 Insert and into the holes of or and fix them with...

Страница 112: ...110 Division Assembling the sub parts Serial No Section Hood Descriptions Assembling the front admittance panel front and rear Tools and jigs to be used 1 Allen wrench 2mm 2 Phillips screwdriver or...

Страница 113: ...in inserting into either above or below Note Insert into below for the right side in the figure and into above for the left side in the figure 6 Front admittance panel lock knob 4 7 Torsion coil sprin...

Страница 114: ...bling procedure Remarks 1 Hood front cover T 1 1 Align with the holes of and fix it with and 1 2 Front admittance panel front 1 2 Align with the holes of and attach and After attaching them fix to wit...

Страница 115: ...bling procedure Remarks 1 Hood front cover T 1 1 Align with the holes of and fix it with and 1 2 Front admittance panel rear 1 2 Align with the holes of and attach and After attaching them fix to with...

Страница 116: ...and to with 1 2 Lock holder block right 1 2 Attach to 1 3 Lock holder block left 1 3 Fit in inserting into either above or below 4 Pan head P tight M3 16 4 4 Fix to with 1 5 Torsion coil spring 1 5 F...

Страница 117: ...115 Division Assembling the sub parts Serial No Section Hood Descriptions Assembling the left side Tools and jigs to be used 1 Phillips screwdriver...

Страница 118: ...to with and 1 5 Iris access port 1 5 Put between and upper side and fix them with including the fixed 1 6 Iris access port packing 1 7 Rotating frame 1 6 8 Tube introduction slit assembly packing 4 7...

Страница 119: ...e used 1 E type retaining ring tool No Part name Qty No Assembling procedure Remarks 1 Top board 1 1 Fix and to with 1 2 Tilting mechanism right 12 1 2 Fit to 3 Tilting mechanism left 12 1 3 Fix and t...

Страница 120: ...used 1 Phillips screwdriver No Part name Qty No Assembling procedure Remarks 1 Weight monitor tray 1 1 Put on aligning the mounting holes and fix them with and 1 2 P tight M4 14 4 3 Spacer 4 2 Put on...

Страница 121: ...n Mattress platform Descriptions Assembling the mattress platform Tools and jigs to be used No Part name Qty No Assembling procedure Remarks 1 Mattress platform 1 1 Insert into 2 Mattress 1 2 Put on 3...

Страница 122: ...lve Tools and jigs to be used 1 Phillips screwdriver No Part name Qty No Assembling procedure Remarks 1 Main body case 2200 1 1 Fix to with and 1 2 Chamber label 1 2 Affix to 3 Oxygen supply valve 1 3...

Страница 123: ...Tools and jigs to be used 1 Phillips screwdriver No Part name Qty No Assembling procedure Remarks 1 Front panel T 1 1 Fit in the groove of and fix it 2 Front door T 1 2 Fit in Fit in the holes of and...

Страница 124: ...onditioning chamber 1 1 Peel off the release paper from the back side of and affix to Fix onto it with must be positioned as specified exactly as shown in the figure 1 2 Revolution detection board 1 3...

Страница 125: ...criptions Attaching the humidity chamber the boiler cap and the cartridge tank Tools and jigs to be used No Part name Qty No Assembling procedure Remarks 1 Humidity chamber 1 1 Attach to 2 Boiler cap...

Страница 126: ...124 Division Assembling the sub parts Serial No Section Power unit Descriptions Assembling the power box Tools and jigs to be used 1 Monkey wrench 2 Thread lock blue 3 Phillips screwdriver...

Страница 127: ...so that the terminals small of face to the front in the figure 3 8 JJ2 1 9 JJ4 1 10 SSR 3 6 Fix to with Note Fix temporally Remove it when assembling the main body to adjust the revolution of the moto...

Страница 128: ...ard box section as well 2 Display relay board 1 1 Put each cable of through the hole of the power box and fit the protrusion of in the groove of the power box Fix to the power box with 1 3 Scales rela...

Страница 129: ...JK7 on Connect to the connector JK9 on Note Refer to the wiring diagram for connections 2 Weight monitor control board 1 3 Weight monitor board box cover 1 4 T1 1 5 Weight relay cable 1 2 Put and whi...

Страница 130: ...the membrane switch Tools and jigs to be used No Part name Qty No Assembling procedure Remarks 1 Membrane switch 1 1 Affix properly to the groove of At this time insert the belts of into the slit in...

Страница 131: ...witch on straight into the connectors J13 and J14 on the board and fix it by sliding the connectors Note Do not twist or bend the belts 2 LCD cover 1 3 Backlight 1 4 Display cover 1 2 Connect the conn...

Страница 132: ...2200 1 1 Fit 4 pieces and 3 pieces in Note and must be positioned as specified Fit the smaller heads in 2 Board accessory 4 3 Board accessory 3 4 Board accessory 3 2 Fit in and attach to them 5 SpO2 m...

Страница 133: ...nd then push into the holes 2 Main board 1 3 Push rivet 8 2 Align the mounting holes of with those of and fix and with 1 4 Sems M3 8 1 5 SpO2 board mounting plate 1 The following is the assembling pro...

Страница 134: ...case 2200 1 1 Fix to with the screws of Check that the electrostatic filter has been attached when fixing 2 Filter case 1 3 Oxygen controller oxygen supply port 1 2 Fit in Fix to with 1 4 Small truss...

Страница 135: ...sy of Note Refer to the wiring diagram for connections 3 Gate guard 1 4 Pan head P tight M3 12 2 3 Connect theconnectors of the main body cable 2 Assy of and thepower transformerAssy of Note Refer to...

Страница 136: ...er to the wiring diagram for connections 2 Main board box 1 3 Relay box cover 1 2 Connect the connector and the ground wire of the power unit of Note Refer to the wiring diagram for connections 1 4 Pu...

Страница 137: ...135 Division Assembling the main body Serial No Section Attaching the rear cover the caps and the power cord Descriptions Tools and jigs to be used 1 Phillips screwdriver 2 Allen wrench 1 5mm...

Страница 138: ...Guard cap left 2 3 Guard cap right 2 2 Attach and to 4 Oxygen hose holder 1 3 Fix and to with and 2 5 Set cap washer 1 4 6 Hexagon socket flat head cap screw M6 20 1 5 7 Rear cover small 1 6 8 Rear c...

Страница 139: ...ling procedure Remarks 1 Main body case 2200 1 1 Put and on 2 Top board 12 tilting 1 2 Put on by fitting in the hinges of right and left 3 Hood 1 3 Attach to Connect the cables of to J1 and J2 on the...

Страница 140: ...Fix with the supplied tool consists of a washer and a cap 2 Adjust spacer LL 1 3 Pole arm holder 1 2 Insert and into the hole of attach to and to and then fix Note is used depending on the installati...

Страница 141: ...nd insert into the hole Note When inserting fit also as specified in the figure 2 3 Caster 125 with a stopper 2 4 Pedal 2 3 Attach to as specified in the figure 3 5 Switch plate 2 4 Put over the two p...

Страница 142: ...osition the cable side of as shown in the figure and align the holes of with those of 4 places Fix the actuator with and 1 2 3 Hexagon socket head cap screw M10 35 4 4 Spring washer M10 4 3 Bundle the...

Страница 143: ...itch mounting plate 2 2 Fix to with 1 3 Micro switch 4 3 Affix and to the places shown in the figure 4 Sems M3 15 8 4 Connect the terminal of to and install wiring Note Refer to the wiring diagram for...

Страница 144: ...rewdriver No Part name Qty No Assembling procedure Remarks 1 Base W 1 1 Put on and fix it with 1 2 Power box 1 2 Connect the cable from the actuator of and the foot switch cable to the control box of...

Страница 145: ...mbling the HL stand Serial No Section Attaching the inner case the table the outer case the hook and the catch lock Descriptions Tools and jigs to be used 1 Phillips screwdriver 2 Allen wrench 8mm 3 S...

Страница 146: ...to the cable coming from the power box 5 Hexagon socket head cap screw M10 35 4 4 Put on the actuator 6 Washer M10 8 5 Align the holes of the actuator to those of 4 places Fix the actuator and with a...

Страница 147: ...in board Adjusting the main board Setting the dip switch DC motor power supply board Adjusting the revolution of the fan Display control panel Setting the clock Monitor relay board Resetting the opera...

Страница 148: ...the main body and get the main board ready for adjustment Connect the V 2100G Simulator hereinafter referred to as Simulator to the incubator Turn the incubator power switch on 2 Checking the supply...

Страница 149: ...temperature Connect the digital multimeter to the following test pins TPs and adjust the voltage Vdc TP3 GND TP1 Adjust VR1 for 1 000 0 001V 4 Checking the incubator air temperature display Set the ro...

Страница 150: ...o show 37 9 Connect the digital multimeter to the following test pins TPs and adjust the voltage Vdc TP24 GND TP8 Adjust VR4 for 0 5V or lower Adjustment 2 Adjust the Simulator for the incubator air t...

Страница 151: ...o show 39 9 Connect the digital multimeter to the following test pins TPs and adjust the voltage Vdc TP24 GND TP9 Adjust VR5 for 0 5V or lower Adjustment 2 Adjust the Simulator for the incubator air t...

Страница 152: ...temperature Connect the digital multimeter to the following test pins TPs and adjust the voltage Vdc TP18 GND TP19 Adjust VR8 for 1 000 0 001V 8 Checking the skin temperature display Set the rotary sw...

Страница 153: ...n Setting the dip switch of the main board Tools and jigs to be used 1 Flat head screwdriver small No Adjustment procedure Remarks 1 Preparation Pull the relay box out of the main body and get the mai...

Страница 154: ...3 4 5 6 7 8 Factory default setting deviation alarm high temperature alarm skin temperature probe alarm fan alarm system failure alar and humidity sensor alarm Tone ON high OFF low Volume ON small OF...

Страница 155: ...n whether the incubator is equipped with the oxygen control function or not 4 Adjust the dip switch SW4 to the left side SW 2 1 2 3 4 If the incubator is equiopped with the oxygen control function ON...

Страница 156: ...nction OFF the incubator is not equipped with the oxygen control function SW2 2 ON the incubator is equipped with the SpO2 function OFF the incubator is not equipped with the SpO2 function SW3 1 The a...

Страница 157: ...ard With the casing placed on affix the reflector seal supplied with the non contact type tachometer to the fan Remove the incubator panel and get the DC motor power supply board ready for adjustment...

Страница 158: ...e set is flashing Each time the Screen Changeover switch is pressed the flashing figure can be changed and each time the Brightness Control switch is pressed the cursor moves from one item to another...

Страница 159: ...the relay box and remove the top cover of the relay box Locate SW1 on the monitor relay board 2 Resetting the operating time Turn the power switch on Press SW1 on the monitor relay board for more tha...

Страница 160: ...of the operating time parts replacement screen While pressing the M1 switch on the rear of the display with a pointed tool turn the power switch on Check that the parts replacement screen appears foll...

Страница 161: ...the display and expose the main board Then turn the dip switches SW4 1 and SW4 2 ON SW4 1 To clear the past data SW4 2 To clear the parts replacement records 2 Reassemble the display and connect it to...

Страница 162: ...erences to the oxygen controller and the weight monitor If your incubator is not equipped with those functions skip over these references Display control panel Alarms Oxygen monitor Humidity Temperatu...

Страница 163: ...ss the Test switch on the left of the incubator Check that the screen changes color in the order of red green and blue while the Test switch is being pressed and that an audible alarm sounds simultane...

Страница 164: ...wing the start screen Check that the cursor moves down when the Brightness Control switch is pressed Check that the time and date on the right bottom of the screen can be recorded when the Weight swit...

Страница 165: ...displayed in the middle of the screen is changed and that the graph shows the previous data Check that when the Screen Changeover switch is pressed the graph on the lower part of the screen is changed...

Страница 166: ...temperature by 1 0 After the alarm occurs press the Silence switch and check that the silence message and the silence symbol are displayed When the skin temperature deviation alarm is generated chang...

Страница 167: ...h temperature alarm is cleared 4 Fan alarm Check that the fan alarm message appears an audible alarm sounds and the heater output is interrupted the heater output bar should show 0 when the power swit...

Страница 168: ...the low water level alarm message and the low water level indicator appear Open the humidity chamber cover and check that the low water level alarm message is replaced by the humidity chamber off alar...

Страница 169: ...on will be completed in 30 seconds with a click and the calibration message will disappear Check that the oxygen concentration display shows 21 2 Oxygen sensor position error alarm Leave the sensor mo...

Страница 170: ...ck that the oxygen flow rate alarm message appears and that an audible alarm sounds After confirming the above turn the oxygen function off and then turn it on again to set the incubator in the oxygen...

Страница 171: ...oxygen concentration to 40 Check that the reading on the oxygen concentration display stabilizes at 40 2 Press the Screen Changeover switch to change the screen to the Trend 1 screen and check that th...

Страница 172: ...ove the oxygen suction hose and fit the rubber stopper securely 2 Set the incubator air temperature to 32 0 and stabilize the incubator 3 Press the relative humidity selector switch and set the relati...

Страница 173: ...ding on the incubator air temperature display is stable of 36 0 0 1 Press the Screen Changeover switch to have the Trend 1 screen displayed Check that the plot on the incubator air temperature graph i...

Страница 174: ...temperature to 36 0 After 10 15 minutes check that the reading on the skin temperature 1 display is stable at 36 0 0 1 Press the Screen Changeover switch to have the Trend 1 screen displayed Check th...

Страница 175: ...d 2 screen displayed Check that the numerical values on the right bottom of the screen are the same as those on the numerical value screen Check that the graph reflects the numerical values 2 SpO2 sen...

Страница 176: ...or the alphabetical characters of A F Ignore the values displayed When the indicated value has stabilized in some degree wait at least 5 seconds press the Mode switch When a hexadecimal numerical val...

Страница 177: ...aker Press and hold the Mode switch for a while in the manual weight measurement mode When the meassage MANUAL MODE AUTOMATIC MODE appears press the Zero switch The message LIFT UP BABY FROM MATTRESS...

Страница 178: ...e reading is fixed at 0 Place the 1kg standard weight on the center of the mattress and press the Weight switch Check that the measurement is started and that the masured value is 1000g 5g Press and h...

Страница 179: ...alue press the Weight switch Check that the measurement is started and that the variation value is 0g 5g Press and hold the Weight switch for a while to have the variation value recorded in the weight...

Страница 180: ...creen Changeover switch to have the Trend 2 screen displayed and check that the plot still remains on the weight graph Press the Screen Changeover switch and check that the weight display on the numer...

Страница 181: ...the incubator power switch on and set the incubator as follows Heater output Maximum Humidification heater ON Oxygen controller ON Measure the following leakage currents Check that the measurements d...

Страница 182: ...Dimensions mm 5 2 20 DC moto power supply board Semi time lag fuse 250V 1 0A Dimensions mm 5 2 20 Humidity chamber holder Time lag fuse 250V 2 0A Dimensions mm 6 35 31 8 When replacing the fuse and t...

Страница 183: ...power cord 2 TY RAP Pull out the relay box so that the battery BAT on the main board can be seen 3 4 Remove the connector JG14 on the main board to which the cable from the battery is connected and c...

Страница 184: ...e used No Part name Qty No Replacement procedure Remarks 1 When the battery is replaced the settings will be reset as follows 1 Temperature Control mode Manual Control Setting 34 2 Oxygen Setting 22 2...

Страница 185: ...f the display and disassemble it so that the battery BT1 on the display control board can be seen 3 4 Remove the inserted battery from the socket 5 Insert a new battery in the socket Be careful to ins...

Страница 186: ...184 8 Control Unit Block Diagram This block diagram is not available for units destined for the US...

Страница 187: ...185 Available only for units destined for the US...

Страница 188: ...186 9 Wiring Diagram 9 1 Main Unit C60F0243 Available only for units with serial No 1679999 or smaller...

Страница 189: ...187 C60F0263 Available only for units with serial No 1680000 or higher...

Страница 190: ...188 C60F1003 Available only for units destined for the US...

Страница 191: ...189 9 2 HL stand...

Страница 192: ...190...

Страница 193: ...191 10 Replacement Parts List Replacement Parts List...

Страница 194: ...192 10 1 Pole Arm Upper Part of the Main Body Accessories and Humidity Chamber Section Fig 1...

Страница 195: ...y chamber cover 1 13 Humidity chamber AC110 120V Humidity chamber AC220 240V English Humidity chamber AC220 240V German Humidity chamber AC220 240V Italian Humidity chamber AC220 240V French Humidity...

Страница 196: ...194 10 2 Hood Section Fig 2...

Страница 197: ...ce panel Round Hood rear Italian Front admittance panel Round Hood rear French Front admittance panel Round Hood rear Dutch Front admittance panel Slope Hood rear English Front admittance panel Slope...

Страница 198: ...196 10 3 Main Body Fig 3...

Страница 199: ...t monitor control board 3 49 Fan 3 50 Steam gate 3 51 Heater 120V Heater 220V 230V 240V 3 52 Fan motor DC type 3 53 Filter cover 3 54 Power unit AC110 120V English Power unit AC220 240V English Power...

Страница 200: ...play Section This section refers to the units with Serial No 1659999 or smaller For units with Serial No 1660000 or higher refer to 10 1 Pole Arm Upper Part of the Main Boby Accessories and Humidity C...

Страница 201: ...199 Fig No Part name Code No 4 56 Control panel 4 57 Display 4 58 Display control board English Display control board German Display control board Italian 4 59 Backlight board...

Страница 202: ...200 10 5 HL Stand Fig 5...

Страница 203: ...201 Fig No Part name Code No 5 60 Caster with a stopper 5 61 Caster without a stopper 5 62 Micro switch 5 63 Actuator 5 64 Control box 120V Control box 230V...

Страница 204: ...een Numerical value screen initial screen Trend 1 screen selectable by changing over the screen displayed for three minutes then replaced by the numerical value screen Trend 2 screen selectable by cha...

Страница 205: ...e 30 0 42 0 C 86 107 6 C Accuracy 0 3 C Incubator air temperature 20 0 42 0 C 68 107 6 C Accuracy 0 3 C Heater output indication 0 100 in 10 levels Warming time 60min at ambient temperature 25 C Alarm...

Страница 206: ...n concentration setting range 22 65 in 1 increments Oxygen concentration display range 15 105 Oxygen supply pressure 294 490kPa 2 5gf cm2 Response time for oxygen concentration display 30sec 90 respon...

Страница 207: ...onment specified below The customer or the user of the V 2200 should assure that it is used in such an environment Emission test Compliance Electromagnetic environment guidance RF emissions CISPR 11 G...

Страница 208: ...4 5 1kV differen tial mode 2kV common mode 1kV differen tial mode 2kV common mode Mains power quality should be that of a typical commercial or hospital environment Voltage dips short interruptions a...

Страница 209: ...rs as determined by an electromagnetic site survey a should be less than the compliance level in each frequency range b Interference may occur in the vicinity of equipment marked with the following sy...

Страница 210: ...tter W Separation distance according to frequency of transmitter m 150 kHz 80 MHz d 1 2 P 80 MHz 800 MHz d 1 2 P 800 MHz 2 5 GHz d 2 3 P 0 01 0 12 0 12 0 23 0 1 0 38 0 38 0 73 1 1 2 1 2 2 3 10 3 8 3 8...

Страница 211: ......

Страница 212: ...C60S220 201109...

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