3-33
3
8. Install the shift shaft into the crankcase making
sure the washers are properly located; then align
the timing reference marks and completely seat the
shift shaft.
GZ258
GZ261
9. Apply grease to the lips of the shift shaft seal in
the shifter housing; then using a new gasket,
install the shifter housing and secure with the cap
screws. Tighten in a crisscross pattern to 8 ft-lb.
GZ262
10. Install the spacer washer on the crankshaft; then
install the starter ring gear.
GZ249
GZ226
11. Place the key into the keyway in the crankshaft;
then wipe all oil from the crankshaft surface and
rotor/flywheel bore and install the rotor/flywheel
onto the crankshaft aligning the keyway with the
key. Secure with the nut and tighten to 107 ft-lb.
GZ225
12. Install the starter driven and counter gear shafts
(D) into the crankcase (longer shaft to the front);
then install the starter countershaft gear (C), starter
driven gear (A), and bushing (B) making sure the
chamfered gear teeth on the countershaft gear are
directed outward.
! CAUTION
Make sure the one-way starter clutch is properly
engaged with the starter ring gear before installing
and tightening the rotor/flywheel nut or damage to the
clutch assembly could occur.
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