2-18
3. Pinch the V-belt together near its center and slide
the spacer and movable drive face onto the drive-
shaft. Secure the drive face with a nut. Tighten the
nut to 165 ft-lb.
KC152A
NOTE: At this point, the push-bolt can be
removed.
4. Rotate the V-belt and pulleys until the V-belt is
flush with the top of the driven pulley.
5. Place the V-belt cover gasket into position; then
install the cover and secure with the cap screws.
Tighten the cap screws to 8 ft-lb.
6. Secure the front fender to the footrest with the two
cap screws. Tighten securely.
7. Install the right-side footrest (see Section 8).
Adjusting Differential
Lock Cable
If the differential or differential lock system has been
serviced, the differential lock cable should be checked
and/or adjusted for proper free-play.
To adjust the cable, use the following procedure.
1. With the differential lock selector in the UNLOCK
position, slide the rubber boot (A) off the adjuster;
then loosen the jam nut (B). Turn the adjuster (C)
to achieve 1/4 in. of free-play measured at the end
of the differential lock lever.
CD560A
2. Select the 2WD position on the front drive selector
switch; then turn the ignition switch to the ON
position and select the LOCK position on the dif-
ferential lock selector. The front drive actuator
should operate engaging four-wheel drive.
NOTE: It may be necessary to turn the handle-
bar or rock the ATV forward and backward to align
the differential lock splines and allow engagement.
3. Return the differential lock selector to the
UNLOCK position and listen for the front drive
actuator to operate.
4. Turn the ignition switch to the OFF position.
Tighten the jam nut securely; then install the boot
on the adjuster.
! CAUTION
Make sure the fixed drive plate is completely seated
on the clutch shaft with splines protruding prior to
installing the nut or a false torque and subsequent
damage may occur.
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