4-7
4
GZ093A
NOTE: Always use a large container and have
sufficient floor drying material available when
draining the coolant in case of coolant spillage.
2. Remove the coolant hoses from the water pump;
then remove two cap screws securing the water
pump to the crankcase.
GZ230A
3. Remove the water pump from the engine.
INSTALLING
1. Install a new O-ring onto the water pump and
lightly coat with clean engine oil.
GZ252C
2. Install the water pump assembly onto the engine
aligning the flat drive on the water pump to the
slot in the driveshaft.
GZ252D
3. Secure the water pump with the two cap screws
and tighten securely; then connect the coolant
hoses and secure with hose clamps.
4. Tighten the coolant drain plug securely; then fill
the cooling system with appropriate mixed coolant
and install the radiator cap.
5. Start the engine and check for coolant leaks; then
add coolant if necessary to proper level.
Electric Fuel Pump/
Fuel Level Sensor
The electric fuel pump and fuel level sensor are not
serviceable components. If either component fails, it
must be replaced.
NOTE: The fuel level sensor can be replaced sep-
arately from the electric fuel pump (see INSPECT-
ING in this sub-section).
TESTING
! CAUTION
Do not force the water pump housing into the crank-
case or sever engine damage may occur.
! CAUTION
After operating the ATV for the initial 5-10 minutes,
stop the engine, allow the engine to cool down, and
check the coolant level. Add coolant as necessary.
! WARNING
Whenever any maintenance or inspection is made
on the fuel system during which there may be fuel
leakage, there should be no welding, smoking, open
flames, etc., in the area.
AT THIS POINT
Prior to removing the electric fuel pump, the follow-
ing check should be performed to determine that
removal is necessary.
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