8、FRONT FORK COMPONENT
54
CHK
ADJ
NO.
PART NO.
PART NAME
QTY
CAUTION
1
1134100-032000 ZT250-R Right Hand Rocker (Machine)
1
2
1100300-044000 Front brake main pump component (without handle)
1
3
1251513-013000
Disc brake copper washer φ15×φ10.2×1.5
2
4
1251100-112000 Disc brake oil pipe bolt M10×1-22
1
PROCEDURE:
●
Front disc brake main pump
Fix the front disc brake main pump, remove the bolt
⑷
and copper pad
⑶
with the sleeve, and do not
disassemble if it does not need to be replaced. Always replace the tubing connector 8 at a high level to
prevent air from entering the tubing and cause brake failure. Also clean oil should be removed to prevent
dripping onto parts such as covers or mufflers. After replacement, be sure to continuously hold the swing
arm
⑴
and tap the disc brake main pump
⑵
to remove a small amount of gas entering the brake oil
circuit, and confirm that the brake is returned to normal.
●
Rocker
Rotating the adjusting nut
⑤
can adjust the distance between the rocker arm and the handle rubber
sleeve to adapt to different driver's feel.
If you need to replace the rocker arm, use a hexagon socket tool to fix the bolt
④
. Then use a socket or
box wrench to remove the nut
⑥
. Remove the bolt and remove the rocker arm
⑴
.
●
Add brake fluid
Before driving the motorcycle, check whether the brake fluid level is above the “LOWER” marking. If
not, check the brake disc or brake disc for wear and whether there is any oil leakage or oil leakage in the
brake system. Abnormal needs to add brake fluid.
The brake fluid can only be added after the motorcycle is fixed horizontally.
Remove the bolt
①
with a Phillips screwdriver and remove the upper cover
②
, the cover plate
③
, and
the seal gasket
⑦
.
Add DOT4 brake fluid to 3/4 of the transparent observation window of the front disc brake master
pump.
Be sure to clean the foreign body before reassembling it.
CAUTION:
●
The motorcycle should be fixed after horizontal support and check.
●
Periodically check that the fluid level of the brake fluid is at 3/4 of the observation window.
●
If the liquid level is under "LOWER", check the brake disc wear and brake system for leaks.
●
If you swallow the brake fluid, contact poison control center or hospital immediately; if you get into your eyes,
seek medical attention immediately after flushing with clean water.
●
Keep brake fluid away from children and pets.
●
Do not flush the cup directly with high-pressure water.
●
Do not mix water, dust, impurities, and silicic acid or petroleum-based liquids, as this may cause serious
damage to the brake system.
Add brake fluid, rocker adjustment
Fig.6 FRONT FORK
COMPONENT
