8、FRONT FORK COMPONENT
56
CHK
ADJ
NO.
PART NO.
PART NAME
QTY
CAUTION
1
1250205-023000 GB70.1 Hexagon M8×35 (color zinc)
4
20N.m
2
1094100-033000 ZT250-R Front wheel hollow shaft
1
3
1094100-008000 ZT250-R Front wheel left sleeve
1
4
1100100-418000 ZT310-R1 Front brake disc (300×4.5)
1
5
1251100-117093 Non-standard internal hexagon bolt M8×25
10
1274200-168021 ABS gear ring(40T)
1274200-058000 ABS gear ring(60T)
7
1094100-036000 ZT250-R Front right axle sleeve
1
8
1094100-037000 ZT250-R Front wheel right fixed bushing
1
10
1094200-026000 ZT310-R Black front rim (3.0×17)
1
11
1230200-006000 HJ100-D Tire valve cap
1
12
1230100-047000 HJ125-3A Environmental vacuum tire valve (TR-412)
1
13
1184200-155000 ZT310 tire pressure wireless built-in sensor
1
Bosch EFI
CAUTION:
●
Use a suitable tool to support the motorcycle to prevent accidents caused by dumping during disassembly.
●
Take care when disassembling tires and rims to prevent damage to the material.
●
After replacing the tire, check for leaks and balance.
●
Unqualified tire repair fluid may corrode rims and cause safety hazards.
●
Insufficient tire pressure may cause steering vibration, abnormal wear, etc.; summer tire pressure is too high
there is a risk of puncture.
●
Only bike with Bosch EFI are equipped with standard
⒀
tire pressure sensors
●
Maintenance items
Tires: The tires should be regularly inspected for cracks, cracks, air pressure, etc. If the tread wear indicator has
been worn out, the tire of the same specification type must be replaced. Refer to the relevant content of the
manual for details.
Rim: Check the rim for any deformation, cracks, etc. Rotate the rim horizontally to check for stuck, oscillating,
etc.
Axle: Use a dial indicator to check for deformation and bending.
Brake disc: After replacing the brake disc, the new brake disc should be operated for about 300 kilometers to
fully run in order to achieve the best braking effect. Be careful to leave enough braking distance during running-
in.
PROCEDURE:
●
Tire and wheel assembly
Remove the 2 bolts
⑴
on the left front shock absorber bottom b with the Allen tool. Hold the front
wheel
first and then remove the hollow shaft
⑵
with the internal hexagon tool, remove the left sleeve
⑶
,
and
move the front wheel assembly downward to remove the right sleeve
⑺
and front wheel assembly.
Finally,
remove the right fixing sleeve
⑻
and use the hexagonal tool to remove the 2 bolts
⑴
of the right
front
shock absorber.
●
Brake disc, ABS ring gear
Remove the bolt
⑸
and then remove the ABS ring gear
⑹
and the brake disc
⑷
.
●
Tire and rim assembly
Delphi EFI:Unscrew the valve cap
⑾
and use the tool to release the air. Remove the tire
⑼
with a
professional tire extractor. Finally remove the valve
⑿
with a suitable tool. Bosch EFI: Unscrew the nut
①
to release the air, unscrew the nut
②
, and take out the flat gasket
③
. Then use a professional tire
puller to remove the rear tire (1). Finally, take out the sensor
④
.
6
110/70R17(CM638R) environmentally friendly
vacuum front tire
1230100-479000
9
1
Delphi EFI
Fig.8 FRONT FORK
COMPONENT
1
Front wheel component
