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DDOC00247

enu / 2018-09-14 / Index a

INSTALLATION AND OPERATING INSTRUCTIONS: 

Pneumatic gripper, intelligent GPP/GPD5000IL series

Zimmer GmbH 

 Im Salmenkopf 5 

 77866 Rheinau, Germany 

 Phone: +49 7844 9138-0 

●  

Fax: +49 7844 9138-80 

 www.zimmer-group.de

Name

Data type

Outputs

Inputs

ControlWord

WorkpieceNo.
TeachPosition
RESERVE

ActualPosition

Diagnostics

Status

GPP/GPD5000IL

Control system

UINT 16
UINT 8
UINT 8
UINT 16

UINT 16
UINT 16
UINT 16

Name

Data type

DeviceMode.

PositionTolerance

UINT 8
UINT 8

8

7.4.  

Process data

It is possible to control the gripper solely by the process data transmitted in each IO-Link cycle. To use this method of control,  

a "0" must be continuously transmitted in the workpiece number. 

As a result, the currently applied process data is used as a process parameter.

Unlike the gripping force and the "TeachPosition," the "ControlWord" and the "WorkpieceNo." are always valid! 

If the gripper is controlled via the stored workpiece records, the values entered there are used as the current values. As a result, the 

process data words "gripping force" and "TeachPosition" are devalued. The "WorkpieceNo." parameter is to be recognized as being 

a selector switch.

7.3 

LED display

The color of the LED reflects the status of the gripper.

Status

Function

Green

On continuously Teach position
Flashing

Not currently assigned

Blue

On continuously Base position/Work position
Flashing

Not currently assigned

Red

On continuously The gripper has a fault
Flashing

No IO-Link connection is available

Orange

On continuously

Gripper is in undefined position

Flashing

Not currently assigned

The gripper is connected to the IO-Link master by a 5-pin M12 connector, in accordance with Port Class B. In doing so,  

pin 1 (24 VDC) and pin 3 (0 VDC) are for supplying power. 

Pin 2 (24 VDC) and pin 5 (0 VDC) are required for auxiliary power supply to the gripper. 

Pin 4 is used for IO-Link communication between the gripper and the IO-Link master.

The actuator supply voltage acts on the internal valves. As a result of this voltage being switched-off, the valves will no longer be 

able to be switched. In the event of an emergency (switch-off of the actuator voltage), the gripper bleeds the pistons and, depending 

on the design of the gripper (N, NC, NO), there is no gripping force safety device present.

Summary of Contents for GPD5000IL Series

Page 1: ...NG INSTRUCTIONS Handling technology GPP GPD5000IL series The Hybrid THE KNOW HOW FACTORY Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany Phone 49 7844 9138 0 Fax 49 7844 9138 80 www zimmer group de...

Page 2: ...5 5 TeachPosition parameter 12 7 5 6 PositionTolerance parameter 12 7 5 7 StatusWord parameter 13 7 5 8 Diagnosis parameter 13 7 5 9 ActualPosition parameter 14 7 6 Sensing of end positions 14 7 7 Se...

Page 3: ...The gripper is state of the art It is fitted to industrial machines and is used to hold workpieces The following are ex amples of situations in which the gripper may cause a hazard the gripper is not...

Page 4: ...description Alternating ventilation moves the internal pneumatic piston 1 up and down The power generated in this process is transferred 2 to the gripper jaws 3 via a kinematic system to produce the...

Page 5: ...ntering sleeves alignment pins Secure the gripper with cylinder screws of strength class 8 8 Connect the M12 5 pin supply cable for the IO Link Port Class B 5 NO NC 5 2 GPD5000IL function NO NC The gr...

Page 6: ...mended if parts sensitive to electrostatic discharge come into contact with the gripper Before installing the gripper fingers make sure they are of a suitable length for the selected gripper variant T...

Page 7: ...lf on intermediate values Each move ment command is executed to the maximum possible position When the hardware configuration is complete and the IO Link connection to the gripper is established some...

Page 8: ...ords gripping force and TeachPosition are devalued The WorkpieceNo parameter is to be recognized as being a selector switch 7 3 LED display The color of the LED reflects the status of the gripper Stat...

Page 9: ...data However this is possible only if a 0 is transmitted in the WorkPosition process data word Since very different gripper jaws exist for the gripper series the required travel path can be determine...

Page 10: ...it 9 Bit 8 Byte 1 Error Reset MoveToWork MoveToBase Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 0 Adjust Teach ResetDirectionFlag WritePDU Data transfer INFORMATION This only works if no 0 is...

Page 11: ...e TeachPosition and DeviceMode a 3 workpiece number 3 must be transmitted in the workpiece number of the process data INFORMATION For more information on the use of different data records of the param...

Page 12: ...nsmit the current desired position detection tolerance for the workpiece to the gripper Also see Section 6 3 4 This can be input in mm 100 and always functions equally well in both the direction and t...

Page 13: ...6 Permission Write Transmission Cyclical Value range 0 65535 Bit 6 This bit is active as soon as the gripper has booted up after the cold start This bit can be used to verify a byte swap Bit 8 Active...

Page 14: ...y to have its end positions sensed at the maximum potential stroke of the gripper For special gripper jaws if necessary the end positions can be reset using an automated traversing routine This means...

Page 15: ...at UINT16 Permission Read Transmission Acyclical This parameter can be used to read out the current temperature of the electronics of the gripper This parameter can be used to read out the current Con...

Page 16: ...s currently being transmitted 7 7 11 WorkpieceNo 0x102 Details Name WorkpieceNo Data format UINT8 Permission Read Transmission Acyclical This parameter can be used to read out the workpiece number of...

Page 17: ...gnostic message is output 7 7 17 Pressure hysteresis 0x113 Details Name PressureHysteresis Data format UINT8 Permission Read write Transmission Acyclical This parameter can be used to specify the hyst...

Page 18: ...ord is implausible Multiple bits are set in the ControlWord Only one bit may be active on the ControlWord 0x301 The configured teach position is outside the permitted range Wrong value on the TeachPos...

Page 19: ...ve value in the gripper 0x312 Initial status after a gripper restart After a restart a one time data takeover through ControlWord 1 must be carried out Confirming the current process data with a Hands...

Page 20: ...ance referring to the tolerance of the teach position HRC Human Robot Collaboration Status Display parameter Diagnostics Diagnostics Display parameter error number Offset Value for the subsequent corr...

Page 21: ...ssembling the gripper without authorization may result in complications as special installation equipment is required in some cases 12 Fault exclusion Inherently safe design engineering The safety fun...

Page 22: ...rements No 1 1 2 No 1 1 3 No 1 1 5 No 1 3 1 No 1 3 2 No 1 3 4 No 1 3 7 No 1 5 1 No 1 5 3 No 1 5 4 No 1 6 4 No 1 7 1 No 1 7 3 DIN EN ISO 12100 2011 03 Safety of machinery General principles for design...

Page 23: ...ompatibility Directive 2014 30 EU in their design and the version we put on the market The following harmonized standards have been used DIN EN ISO 12100 2011 03 Safety of machinery General principles...

Page 24: ...Index aINSTALLATION AND OPERATING INSTRUCTIONS Pneumatic gripper intelligent GPP GPD5000IL series Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany Phone 49 7844 9138 0 Fax 49 7844 9138 80 www zimmer...

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