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DDOC00247

enu / 2018-09-14 / Index a

INSTALLATION AND OPERATING INSTRUCTIONS: 

Pneumatic gripper, intelligent GPP/GPD5000IL series

Zimmer GmbH 

 Im Salmenkopf 5 

 77866 Rheinau, Germany 

 Phone: +49 7844 9138-0 

●  

Fax: +49 7844 9138-80 

 www.zimmer-group.de

7.2  

Control

The gripper is controlled via IO-Link by means of the cyclical process data, with a minimum cycle time of 5 ms. During a communi-

cation cycle the IO-Link master sends 8 bytes to the gripper and receives 6 bytes of process data. 

IO-Link master

Fieldbus or PLC

7

The gripper is controlled via IO-Link by means of the cyclical process data and the acyclical service data, with a cycle time of 5 ms. 

During a communication cycle the IO-Link master sends 8 bytes to the gripper and receives 6 bytes of process data.

If the gripper is operational, a "1" must be sent in the "ControlWord" during a cold start for safety reasons. This "1" tells the gripper to 

accept the current values that have been transmitted in the process data. 

The gripper is now ready for operation. The gripper then moves to the proper position after receiving the corresponding command 

in the "ControlWord" (decimal 256 or 512). 

 

The gripper features bidirectional behavior. This means that the gripper cannot position itself on intermediate values. Each move-

ment command is executed to the maximum possible position.

When the hardware configuration is complete and the IO-Link connection to the gripper is established, 

some data must already be visible in the process input data. 

 

     Some control systems demand a byte swap to bring this process data into a sequence that makes sense. 

► To determine whether a byte swap is necessary, you can check Bit 6 [GripperPLCActive] in the "StatusWord".  

► For this purpose, it is necessary to determine whether bit 6 [GripperPLCActive] is active in the first or second status byte. 

 

 

This bit must be the only one active in this byte. 

 

 

If bit 6 in the first byte is active, a byte swap still has to be applied here. 

 

  

If bit 6 in the second byte is active, the bytes already have the correct sequence and you can continue with the rest of 

the commissioning.

  

INFORMATION:

  

For more information, refer to the "StatusWord" section

  

INFORMATION:

  

It is mandatory to carry out a verification of the process data

►      Importing the IODD (device description) into the control system 

 

    Go the website 

https://ioddfinder.io-link.com

 

    Search for "Zimmer Group" in the search window that appears

 

    Select the desired device and download the corresponding *.zip files

 

    The complete content of the zip files is required for importing within the control

  

INFORMATION:

   

The IODD file can also be downloaded from 

 

the product datasheet on our website.

Picture shown as example

Summary of Contents for GPD5000IL Series

Page 1: ...NG INSTRUCTIONS Handling technology GPP GPD5000IL series The Hybrid THE KNOW HOW FACTORY Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany Phone 49 7844 9138 0 Fax 49 7844 9138 80 www zimmer group de...

Page 2: ...5 5 TeachPosition parameter 12 7 5 6 PositionTolerance parameter 12 7 5 7 StatusWord parameter 13 7 5 8 Diagnosis parameter 13 7 5 9 ActualPosition parameter 14 7 6 Sensing of end positions 14 7 7 Se...

Page 3: ...The gripper is state of the art It is fitted to industrial machines and is used to hold workpieces The following are ex amples of situations in which the gripper may cause a hazard the gripper is not...

Page 4: ...description Alternating ventilation moves the internal pneumatic piston 1 up and down The power generated in this process is transferred 2 to the gripper jaws 3 via a kinematic system to produce the...

Page 5: ...ntering sleeves alignment pins Secure the gripper with cylinder screws of strength class 8 8 Connect the M12 5 pin supply cable for the IO Link Port Class B 5 NO NC 5 2 GPD5000IL function NO NC The gr...

Page 6: ...mended if parts sensitive to electrostatic discharge come into contact with the gripper Before installing the gripper fingers make sure they are of a suitable length for the selected gripper variant T...

Page 7: ...lf on intermediate values Each move ment command is executed to the maximum possible position When the hardware configuration is complete and the IO Link connection to the gripper is established some...

Page 8: ...ords gripping force and TeachPosition are devalued The WorkpieceNo parameter is to be recognized as being a selector switch 7 3 LED display The color of the LED reflects the status of the gripper Stat...

Page 9: ...data However this is possible only if a 0 is transmitted in the WorkPosition process data word Since very different gripper jaws exist for the gripper series the required travel path can be determine...

Page 10: ...it 9 Bit 8 Byte 1 Error Reset MoveToWork MoveToBase Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 0 Adjust Teach ResetDirectionFlag WritePDU Data transfer INFORMATION This only works if no 0 is...

Page 11: ...e TeachPosition and DeviceMode a 3 workpiece number 3 must be transmitted in the workpiece number of the process data INFORMATION For more information on the use of different data records of the param...

Page 12: ...nsmit the current desired position detection tolerance for the workpiece to the gripper Also see Section 6 3 4 This can be input in mm 100 and always functions equally well in both the direction and t...

Page 13: ...6 Permission Write Transmission Cyclical Value range 0 65535 Bit 6 This bit is active as soon as the gripper has booted up after the cold start This bit can be used to verify a byte swap Bit 8 Active...

Page 14: ...y to have its end positions sensed at the maximum potential stroke of the gripper For special gripper jaws if necessary the end positions can be reset using an automated traversing routine This means...

Page 15: ...at UINT16 Permission Read Transmission Acyclical This parameter can be used to read out the current temperature of the electronics of the gripper This parameter can be used to read out the current Con...

Page 16: ...s currently being transmitted 7 7 11 WorkpieceNo 0x102 Details Name WorkpieceNo Data format UINT8 Permission Read Transmission Acyclical This parameter can be used to read out the workpiece number of...

Page 17: ...gnostic message is output 7 7 17 Pressure hysteresis 0x113 Details Name PressureHysteresis Data format UINT8 Permission Read write Transmission Acyclical This parameter can be used to specify the hyst...

Page 18: ...ord is implausible Multiple bits are set in the ControlWord Only one bit may be active on the ControlWord 0x301 The configured teach position is outside the permitted range Wrong value on the TeachPos...

Page 19: ...ve value in the gripper 0x312 Initial status after a gripper restart After a restart a one time data takeover through ControlWord 1 must be carried out Confirming the current process data with a Hands...

Page 20: ...ance referring to the tolerance of the teach position HRC Human Robot Collaboration Status Display parameter Diagnostics Diagnostics Display parameter error number Offset Value for the subsequent corr...

Page 21: ...ssembling the gripper without authorization may result in complications as special installation equipment is required in some cases 12 Fault exclusion Inherently safe design engineering The safety fun...

Page 22: ...rements No 1 1 2 No 1 1 3 No 1 1 5 No 1 3 1 No 1 3 2 No 1 3 4 No 1 3 7 No 1 5 1 No 1 5 3 No 1 5 4 No 1 6 4 No 1 7 1 No 1 7 3 DIN EN ISO 12100 2011 03 Safety of machinery General principles for design...

Page 23: ...ompatibility Directive 2014 30 EU in their design and the version we put on the market The following harmonized standards have been used DIN EN ISO 12100 2011 03 Safety of machinery General principles...

Page 24: ...Index aINSTALLATION AND OPERATING INSTRUCTIONS Pneumatic gripper intelligent GPP GPD5000IL series Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany Phone 49 7844 9138 0 Fax 49 7844 9138 80 www zimmer...

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