ENGINE
5-88
6LPA Service Manual
Timing Gear
© 2007 Yanmar Marine International
11. Align the key on the crankshaft to the key
groove in the drive shaft gear.
12. Tap in the oil pump drive shaft gear, with the
front (Figure 5-215, (2)) facing out to install
using a suitable tool (Figure 5-215, (1)).
Figure 5-215
Figure 5-215
13. Remove the packing material from the timing
gear cover.
Note: Avoid contaminating the timing gear
cover and cylinder block sealing surfaces
with oil.
• Completely remove the packing material
remaining on the sealing surface and sealing
groove.
• Clean all parts.
• Clean both sealing surfaces using solvent.
14. Apply the seal packing (TOYOTA P/N
08826-00080 or equivalent) to the timing gear
cover as shown in Figure 5-216.
• Attach a nozzle cut to a sealing width of
2 to 3 mm (0.078 to 0.118 in.)
(Figure 5-216, (1)).
Note: Parts must be assembled within 5
minutes after the seal packing is applied
or the seal material must be removed
and reapplied. Disconnect the nozzle
from the tube immediately after use and
cap the tube.
15. Install the timing gear cover with 14 bolts and
torque to 200 kgf·cm, 19.61 N·m (14.4 lb-ft).
Note: Use the correct bolts in the correct
locations, as bolt lengths are different
(Figure 5-16).
Figure 5-216
Figure 5-216
1 – Bolt Length 25 mm (0.984 in.)
2 – Bolt Length 50 mm (1.968 in.)
16. Install the alternator adjusting bar.
(1)
(2)
0005215
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(2)
(2)
(2)
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0005
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01