5 - 82
ENG
CRANKCASE AND CRANKSHAFT
5. Install:
• balancer connecting rod
• connecting rod cap
CAUTION:
• When tightening the nuts be sure to use
an F-type torque wrench.
• Without pausing, tighten to full torque
specification. Apply continuous torque
57 ~ 63 Nm (5.7 ~ 6.3 m · kg, 41 ~ 45 ft · lb).
Once you reach 57 Nm (5.7 m · kg, 41 ft · lb)
DO NOT STOP TIGHTENING until final
torque is reached. If the tightening is inter-
rupted 57 ~ 63 Nm (5.7 ~ 6.3 m · kg, 41 ~
45 ft · lb) loosen the nut to less than 57 Nm
(5.7 m · kg, 41 ft · lb) and start again.
T
R
.
.
60 Nm (6.0 m · kg, 43 ft · lb)
INSTALLING THE CRANKSHAFT
1. Install:
• crankshaft assembly
1
• balancer piston cylinder
2
CAUTION:
To avoid scratching the crankshaft and to
ease the installation procedure, apply
grease onto the oil seal lips and apply
engine oil onto each bearing.
T
R
.
.
58 Nm (5.8 m · kg, 42 ft · lb)
EAS00418
ASSEMBLING THE CRANKCASE
1. Thoroughly clean all the gasket mating sur-
faces and crankcase mating surfaces.
Summary of Contents for XP500
Page 1: ...2005 XP500 XP500A5VU5 AE1 SERVICE MANUAL...
Page 2: ......
Page 8: ......
Page 9: ...GEN INFO 1...
Page 11: ...GEN INFO...
Page 38: ...SPEC 2...
Page 40: ...SPEC...
Page 68: ...2 28 SPEC OIL FLOW DIAGRAMS 1 Oil strainer 2 Crankshaft...
Page 69: ...2 29 SPEC OIL FLOW DIAGRAMS 1 Clutch 2 Right main journal bearing 3 Main gallery plug...
Page 118: ......
Page 119: ...CHK ADJ 3...
Page 193: ......
Page 194: ...CHAS 4...
Page 198: ...CHAS...
Page 292: ...4 94 CHAS ANTI LOCK BRAKE SYSTEM XP500A...
Page 326: ......
Page 327: ...ENG 5...
Page 331: ...ENG...
Page 424: ...COOL 6...
Page 426: ...COOL...
Page 442: ......
Page 443: ...FI 7...
Page 445: ...FI...
Page 476: ...ELEC 8...
Page 544: ......
Page 545: ...TRBL SHTG 9...
Page 553: ......
Page 556: ......
Page 557: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN...