Yamaha XP500, Service Manual

Page: 370 / 559

5 - 39
ENG
STARTER CLUTCH AND A.C. MAGNETO ROTOR
REMOVING THE A.C. MAGNETO ROTOR
1. Remove:
• A.C. magneto rotor cover
NOTE:
Loosen each bolt 1/4 of a turn at a time, in
stages and in a crisscross pattern.
After all of the bolts are fully loosened, remove
them.
2. Remove:
• A.C. magneto rotor nut 1
• spacer 2
NOTE:
• While holding the A.C. magneto rotor 3 with
the sheave holder 4 , loosen the A.C. mag-
neto rotor nut.
• Do not allow the sheave holder to touch the
projection on the A.C. magneto rotor.
3. Remove:
• A.C. magneto rotor
1
(with the flywheel puller set
2
)
• woodruff key
NOTE:
• Remove the A.C. magneto rotor
1
using the
flywheel puller.
• Center the flywheel puller over the A.C. mag-
neto rotor. Make sure after installing the
holding bolts that the clearance between the
flywheel puller and the A.C. magneto rotor is
the same everywhere. If necessary, one
holding bolt maybe turned out slightly to
adjust the flywheel puller’s position.
CAUTION:
Cover the crankshaft end with the box
wrench for protection.
Sheave holder
90890-01701, YS-01880-A
Flywheel puller
90890-01362, YU-33270-B