Yamaha XP500, Service Manual

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6 - 4
COOL
RADIATOR AND OIL COOLER
EAS00458
CHECKING THE OIL COOLER
1. Check:
• oil cooler
Cracks/damage
→
Replace.
2. Check:
• oil cooler inlet hose
• oil cooler outlet hose
Cracks/damage/wear
→
Replace.
EAS00459
INSTALLING THE OIL COOLER AND
RADIATOR
1. Clean:
• mating surfaces of the oil cooler and the
crankcase
(with a cloth dampened with lacquer thin-
ner)
2. Install:
• O-ring
• oil cooler
1
• oil cooler bolt 2
• oil filter cartridge
NOTE:
• Before installing the oil cooler, lubricate the
oil cooler bolt with engine oil.
• Make sure that the O-ring is positioned prop-
erly.
• Align the projection
a
on the oil cooler with
the slot
b
in the crankcase.
3. Fill:
• cooling system
(with the specified amount of the recom-
mended coolant)
Refer to “CHANGING THE COOLANT” in
chapter 3.
• crankcase
(with the specified amount of the recom-
mended engine oil)
Refer to “CHANGING THE ENGINE OIL” in
chapter 3.
Oil filter wrench
90890-01469
2
1
b
a
New
T
R
.
.
63 Nm (6.3 m · kg, 45 ft · lb)
T
R
.
.
17 Nm (1.7 m · kg, 12 ft · lb)