4 - 83
CHAS
FRONT FORK
11.Install:
• fork spring
• fork spring seat
• spacer
• cap bolt
NOTE:
• Install the spring with the smaller pitch facing
up.
• Before installing the cap bolt, lubricate its O-
ring with grease.
• Temporarily tighten the cap bolt.
EAS00663
INSTALLING THE FRONT FORK LEGS
The following procedure applies to both of the
front fork legs.
1. Install:
• front fork leg
NOTE:
Pull up the inner tube until it stops.
2. Tighten:
• lower bracket pinch bolt
1
• cap bolt
2
• upper bracket pinch bolt
3
1
T
R
.
.
23 Nm (2.3 m · kg, 17 ft · lb)
T
R
.
.
24 Nm (2.4 m · kg, 17 ft · lb)
T
R
.
.
30 Nm (3.0 m · kg, 22 ft · lb)
Summary of Contents for XP500
Page 1: ...2005 XP500 XP500A5VU5 AE1 SERVICE MANUAL...
Page 2: ......
Page 8: ......
Page 9: ...GEN INFO 1...
Page 11: ...GEN INFO...
Page 38: ...SPEC 2...
Page 40: ...SPEC...
Page 68: ...2 28 SPEC OIL FLOW DIAGRAMS 1 Oil strainer 2 Crankshaft...
Page 69: ...2 29 SPEC OIL FLOW DIAGRAMS 1 Clutch 2 Right main journal bearing 3 Main gallery plug...
Page 118: ......
Page 119: ...CHK ADJ 3...
Page 193: ......
Page 194: ...CHAS 4...
Page 198: ...CHAS...
Page 292: ...4 94 CHAS ANTI LOCK BRAKE SYSTEM XP500A...
Page 326: ......
Page 327: ...ENG 5...
Page 331: ...ENG...
Page 424: ...COOL 6...
Page 426: ...COOL...
Page 442: ......
Page 443: ...FI 7...
Page 445: ...FI...
Page 476: ...ELEC 8...
Page 544: ......
Page 545: ...TRBL SHTG 9...
Page 553: ......
Page 556: ......
Page 557: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN...