5 - 80
ENG
CRANKCASE AND CRANKSHAFT
INSTALLING THE CRANKSHAFT MAIN
JOURNAL BEARINGS
1. Attach:
• crankshaft main journal bearings
NOTE:
Attach the crankshaft main journal bearing to
the plane bearing installer
1
.
2. Install:
• crankshaft main journal bearings
2
NOTE:
• Align the projection
a
on the bearing with
the projection
b
on the crankcase.
• Place an iron
3
plate beneath the crankcase
and press fit until the end of the plain bearing
installer touches the iron plate.
INSTALLING THE CONNECTING RODS
1. Install:
• big end bearings
1
NOTE:
• Align the projection
a
of the big end bear-
ings with the notches
b
in the connecting
rod cap.
• Install each big end bearing in its original
place.
Plane bearing installer
90890-04139
2. Install:
• connecting rods
NOTE:
• The stamped “Y” mark
a
on the connecting
rods should face towards the left side of the
crankcase.
• Install each connecting rod in its original
place.
Summary of Contents for XP500
Page 1: ...2005 XP500 XP500A5VU5 AE1 SERVICE MANUAL...
Page 2: ......
Page 8: ......
Page 9: ...GEN INFO 1...
Page 11: ...GEN INFO...
Page 38: ...SPEC 2...
Page 40: ...SPEC...
Page 68: ...2 28 SPEC OIL FLOW DIAGRAMS 1 Oil strainer 2 Crankshaft...
Page 69: ...2 29 SPEC OIL FLOW DIAGRAMS 1 Clutch 2 Right main journal bearing 3 Main gallery plug...
Page 118: ......
Page 119: ...CHK ADJ 3...
Page 193: ......
Page 194: ...CHAS 4...
Page 198: ...CHAS...
Page 292: ...4 94 CHAS ANTI LOCK BRAKE SYSTEM XP500A...
Page 326: ......
Page 327: ...ENG 5...
Page 331: ...ENG...
Page 424: ...COOL 6...
Page 426: ...COOL...
Page 442: ......
Page 443: ...FI 7...
Page 445: ...FI...
Page 476: ...ELEC 8...
Page 544: ......
Page 545: ...TRBL SHTG 9...
Page 553: ......
Page 556: ......
Page 557: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN...