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PERIODIC MAINTENANCE
3-2
4 * Rear brake
• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.
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5 * Brake hoses
• Check for cracks or damage.
• Check for correct routing and
clamping.
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• Replace.
Every 4 years
6 * Brake fluid
• Replace.
Every 2 years
7
Rear brake lock
cable
• Check cable length.
• Adjust if necessary.
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8 * Rear brake lock
• Check operation.
• Check rubber boot.
• Check wear indicator.
• Adjust if necessary.
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9 * Wheels
• Check runout and for dam-
age.
• Replace if necessary.
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10 * Tires
• Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
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11 * Wheel bearings
• Check bearings for smooth
operation.
• Replace if necessary.
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12 * Drive belt
• Check belt condition.
• Replace if damaged.
• Check belt tension.
• Adjust if necessary.
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13 *
Drive pulley and
drive axle
• Lubricate.
Every 12000 mi (19000 km)
14 * Steering bearings
• Check bearing assemblies for
looseness.
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• Moderately repack with lithi-
um-soap-based grease.
Every 12000 mi (19000 km)
15 * Chassis fasteners
• Check all chassis fitting and
fasteners.
• Correct if necessary.
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16
Front brake lever
pivot shaft
• Apply silicone grease lightly.
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17
Rear brake lever
pivot shaft
• Apply silicone grease lightly.
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18
Centerstand and
sidestand pivots
• Check operation.
• Apply lithium-soap-based
grease lightly.
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19 * Sidestand switch
• Check operation and replace
if necessary.
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20 * Front fork
• Check operation and for oil
leakage.
• Replace if necessary.
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21 *
Shock absorber
assembly
• Check operation and for oil
leakage.
• Replace if necessary.
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22
Engine oil
• Change.
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When the oil change indicator flashes
• Check oil level and vehicle for
oil leakage.
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23
Engine oil filter
cartridge
• Replace.
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At 12500 mi (20000 km) and thereafter every 12500 mi
(20000 km)
No.
ITEM
ROUTINE
INITIAL
ODOMETER READINGS
600 mi
(1000 km)
or
1 month
4000 mi
(7000 km)
or
6 month
8000 mi
(13000 km)
or
12 month
12000 mi
(19000 km)
or
18 month
16000 mi
(25000 km)
or
24 month
20000 mi
(31000 km)
or
30 month
Summary of Contents for TMAX XP500F 2015
Page 1: ...2015 SERVICE MANUAL XP500F LIT 11616 28 54 2PW 28197 10 ...
Page 6: ......
Page 8: ......
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 EAS30021 LUBRICATION DIAGRAMS ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 ...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 66: ...COOLING SYSTEM DIAGRAMS 2 33 EAS20020 COOLING SYSTEM DIAGRAMS ...
Page 68: ...COOLING SYSTEM DIAGRAMS 2 35 ...
Page 84: ...CABLE ROUTING 2 51 Rear brake top side and left side view ...
Page 86: ...CABLE ROUTING 2 53 Throttle body left side view ...
Page 92: ...CABLE ROUTING 2 59 ...
Page 95: ......
Page 183: ...FRONT BRAKE 4 52 Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM on page 3 15 ...
Page 234: ...SWINGARM 4 103 ...
Page 324: ...TRANSMISSION 5 87 ...
Page 342: ...WATER PUMP 6 17 ...
Page 357: ......
Page 371: ...CHARGING SYSTEM 8 14 ...
Page 383: ...SIGNALING SYSTEM 8 26 ...
Page 387: ...COOLING SYSTEM 8 30 ...
Page 419: ...FUEL INJECTION SYSTEM 8 62 ...
Page 423: ...FUEL PUMP SYSTEM 8 66 ...
Page 442: ...ELECTRICAL COMPONENTS 8 85 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 ...
Page 475: ......
Page 476: ......