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TIGHTENING TORQUES
2-18
Handlebar switch screw (left)
M5
1
3.8 Nm (0.38 m·kgf, 2.8 ft·lbf)
Front brake caliper bleed screw
M8
2
5 Nm (0.5 m·kgf, 3.6 ft·lbf)
Brake master cylinder reservoir cap
screw
M4
4
1.5 Nm (0.15 m·kgf, 1.1 ft·lbf)
Brake lever screw
M6
2
1.0 Nm (0.10 m·kgf, 0.72 ft·lbf)
Brake hose union bolt (master cylin-
der side)
M10
2
30 Nm (3.0 m·kgf, 22 ft·lbf)
Brake master cylinder holder bolt
M6
4
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Rear brake caliper bleed screw
M7
1
6 Nm (0.6 m·kgf, 4.3 ft·lbf)
Rear brake hose union bolt
M10
1
30 Nm (3.0 m·kgf, 22 ft·lbf)
Rear brake lock adjusting nut
M8
1
15 Nm (1.5 m·kgf, 11 ft·lbf)
Lower handlebar cover screw
M5
4
1.5 Nm (0.15 m·kgf, 1.1 ft·lbf)
Grip end
M16
2
26 Nm (2.6 m·kgf, 19 ft·lbf)
Rear brake lock caliper piston lock-
nut
M16
1
22 Nm (2.2 m·kgf, 16 ft·lbf)
Left-hand
thread.
Throttle cable bolt
M5
2
3.8 Nm (0.38 m·kgf, 2.8 ft·lbf)
Brake hose union bolt (Brake joint
side)
M10
2
30 Nm (3.0 m·kgf, 22 ft·lbf)
Upper handlebar holder bolt
M8
4
23 Nm (2.3 m·kgf, 17 ft·lbf)
Lower handlebar holder nut
M10
2
34 Nm (3.4 m·kgf, 25 ft·lbf)
Rear brake lock caliper bracket bolt
M8
1
22 Nm (2.2 m·kgf, 16 ft·lbf)
Rear brake lock holder bolt
M5
2
6 Nm (0.6 m·kgf, 4.3 ft·lbf)
Throttle cable adjusting locknut
M8
1
3.8 Nm (0.38 m·kgf, 2.8 ft·lbf)
Rear brake lock caliper slide pin bolt
M8
1
17 Nm (1.7 m·kgf, 12 ft·lbf)
Upper bracket pinch bolt
M8
2
30 Nm (3.0 m·kgf, 22 ft·lbf)
Horn nut
M8
1
16 Nm (1.6 m·kgf, 12 ft·lbf)
Horn lead coupler nut
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Horn bracket bolt
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Damper rod assembly bolt
M10
2
23 Nm (2.3 m·kgf, 17 ft·lbf)
Damper rod locknut
M10
2
15 Nm (1.5 m·kgf, 11 ft·lbf)
Steering stem nut
M28
1
115 Nm (11.5 m·kgf, 83 ft·lbf)
Front fork cap bolt
M46
2
23 Nm (2.3 m·kgf, 17 ft·lbf)
Lower ring nut
M30
1
See TIP.
Lower bracket pinch bolt
M8
4
23 Nm (2.3 m·kgf, 17 ft·lbf)
Steering lock unit screw
M8
2
23 Nm (2.3 m·kgf, 17 ft·lbf)
Rear brake hose holder bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Rear brake hose holder bolt (rear left
footrest)
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Rear brake lock cable holder bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Rear shock absorber assembly bolt
(front side)
M16
1
68 Nm (6.8 m·kgf, 49 ft·lbf)
Rear shock absorber assembly nut
(rear side)
M12
1
53 Nm (5.3 m·kgf, 38 ft·lbf)
Item
Thread
size
Q’ty
Tightening torque
Remarks
LT
LT
LT
LS
Summary of Contents for TMAX XP500F 2015
Page 1: ...2015 SERVICE MANUAL XP500F LIT 11616 28 54 2PW 28197 10 ...
Page 6: ......
Page 8: ......
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 EAS30021 LUBRICATION DIAGRAMS ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 ...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 66: ...COOLING SYSTEM DIAGRAMS 2 33 EAS20020 COOLING SYSTEM DIAGRAMS ...
Page 68: ...COOLING SYSTEM DIAGRAMS 2 35 ...
Page 84: ...CABLE ROUTING 2 51 Rear brake top side and left side view ...
Page 86: ...CABLE ROUTING 2 53 Throttle body left side view ...
Page 92: ...CABLE ROUTING 2 59 ...
Page 95: ......
Page 183: ...FRONT BRAKE 4 52 Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM on page 3 15 ...
Page 234: ...SWINGARM 4 103 ...
Page 324: ...TRANSMISSION 5 87 ...
Page 342: ...WATER PUMP 6 17 ...
Page 357: ......
Page 371: ...CHARGING SYSTEM 8 14 ...
Page 383: ...SIGNALING SYSTEM 8 26 ...
Page 387: ...COOLING SYSTEM 8 30 ...
Page 419: ...FUEL INJECTION SYSTEM 8 62 ...
Page 423: ...FUEL PUMP SYSTEM 8 66 ...
Page 442: ...ELECTRICAL COMPONENTS 8 85 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 ...
Page 475: ......
Page 476: ......