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VALVES AND VALVE SPRINGS
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EAS30286
CHECKING THE VALVE SPRINGS
The following procedure applies to all of the
valve springs.
1. Measure:
• Valve spring free length “a”
Out of specification
→
Replace the valve
spring.
2. Measure:
• Compressed valve spring force “a”
Out of specification
→
Replace the valve
spring.
3. Measure:
• Valve spring tilt “a”
Out of specification
→
Replace the valve
spring.
EAS30287
CHECKING THE VALVE LIFTERS
The following procedure applies to all of the
valve lifters.
1. Check:
• Valve lifter
Damage/scratches
→
Replace the valve lift-
ers and cylinder head.
Free length (intake)
36.73 mm (1.45 in)
Limit
34.89 mm (1.37 in)
Free length (exhaust)
36.73 mm (1.45 in)
Limit
34.89 mm (1.37 in)
Installed compression spring
force (intake)
96.60–111.20 N (9.85–11.34 kgf,
21.72–25.00 lbf)
Installed compression spring
force (exhaust)
96.60–111.20 N (9.85–11.34 kgf,
21.72–25.00 lbf)
Installed length (intake)
30.60 mm (1.20 in)
Installed length (exhaust)
30.60 mm (1.20 in)
b. Installed length
Spring tilt (intake)
1.6 mm (0.06 in)
Spring tilt (exhaust)
1.6 mm (0.06 in)
Summary of Contents for TMAX XP500F 2015
Page 1: ...2015 SERVICE MANUAL XP500F LIT 11616 28 54 2PW 28197 10 ...
Page 6: ......
Page 8: ......
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 EAS30021 LUBRICATION DIAGRAMS ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 ...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 66: ...COOLING SYSTEM DIAGRAMS 2 33 EAS20020 COOLING SYSTEM DIAGRAMS ...
Page 68: ...COOLING SYSTEM DIAGRAMS 2 35 ...
Page 84: ...CABLE ROUTING 2 51 Rear brake top side and left side view ...
Page 86: ...CABLE ROUTING 2 53 Throttle body left side view ...
Page 92: ...CABLE ROUTING 2 59 ...
Page 95: ......
Page 183: ...FRONT BRAKE 4 52 Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM on page 3 15 ...
Page 234: ...SWINGARM 4 103 ...
Page 324: ...TRANSMISSION 5 87 ...
Page 342: ...WATER PUMP 6 17 ...
Page 357: ......
Page 371: ...CHARGING SYSTEM 8 14 ...
Page 383: ...SIGNALING SYSTEM 8 26 ...
Page 387: ...COOLING SYSTEM 8 30 ...
Page 419: ...FUEL INJECTION SYSTEM 8 62 ...
Page 423: ...FUEL PUMP SYSTEM 8 66 ...
Page 442: ...ELECTRICAL COMPONENTS 8 85 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 ...
Page 475: ......
Page 476: ......