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TIGHTENING TORQUES
2-15
TIP
Cylinder head nut
1. Tighten the nuts to 10 Nm (1.0 m·kgf, 7.2 ft·lbf).
2. Tighten the nuts to 20 Nm (2.0 m·kgf, 14 ft·lbf).
3. Tighten the nuts further to reach the specified angle 120°.
TIP
Cylinder head stud bolt
The tightening torque is for reference only. Install the cylinder head stud bolt so that it protrudes 150.2–
152.2 mm (5.91–5.99 in) from the crankcase.
TIP
Connecting rod nut
Tighten the connecting rod nuts to 16 Nm (1.6 m·kgf, 12 ft·lbf), and then tighten them further to reach
the specified angle 90°.
TIP
Generator rotor nut
Tighten the generator rotor nuts to 65 Nm (6.5 m·kgf, 47 ft·lbf), and then tighten them further to reach
the specified angle 120°.
Cylinder head tightening sequence:
Secondary sheave nut
M18
1
90 Nm (9.0 m·kgf, 65 ft·lbf)
YAMAHA
GREASE
“H” (Poly-
urea
Grease®)
Secondary sheave spring seat nut
M36
1
90 Nm (9.0 m·kgf, 65 ft·lbf)
V-belt case bearing retainer screw
M6
1
11 Nm (1.1 m·kgf, 8.0 ft·lbf)
Secondary shaft bearing retainer
bolt
M6
2
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Stator coil bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Crankshaft position sensor bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Starter motor bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
O
2
sensor
M18
1
45 Nm (4.5 m·kgf, 33 ft·lbf)
Coolant temperature sensor
M12
1
18 Nm (1.8 m·kgf, 13 ft·lbf)
Item
Thread
size
Q’ty
Tightening torque
Remarks
LT
LT
LT
LT
Summary of Contents for TMAX XP500F 2015
Page 1: ...2015 SERVICE MANUAL XP500F LIT 11616 28 54 2PW 28197 10 ...
Page 6: ......
Page 8: ......
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 EAS30021 LUBRICATION DIAGRAMS ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 ...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 66: ...COOLING SYSTEM DIAGRAMS 2 33 EAS20020 COOLING SYSTEM DIAGRAMS ...
Page 68: ...COOLING SYSTEM DIAGRAMS 2 35 ...
Page 84: ...CABLE ROUTING 2 51 Rear brake top side and left side view ...
Page 86: ...CABLE ROUTING 2 53 Throttle body left side view ...
Page 92: ...CABLE ROUTING 2 59 ...
Page 95: ......
Page 183: ...FRONT BRAKE 4 52 Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM on page 3 15 ...
Page 234: ...SWINGARM 4 103 ...
Page 324: ...TRANSMISSION 5 87 ...
Page 342: ...WATER PUMP 6 17 ...
Page 357: ......
Page 371: ...CHARGING SYSTEM 8 14 ...
Page 383: ...SIGNALING SYSTEM 8 26 ...
Page 387: ...COOLING SYSTEM 8 30 ...
Page 419: ...FUEL INJECTION SYSTEM 8 62 ...
Page 423: ...FUEL PUMP SYSTEM 8 66 ...
Page 442: ...ELECTRICAL COMPONENTS 8 85 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 ...
Page 475: ......
Page 476: ......