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PERIODIC MAINTENANCE
3-24
b. Loosen the lower ring nut “4” and then tighten
it to specification with a steering nut wrench
“5”.
TIP
• Set a torque wrench at a right angle to the
steering nut wrench.
• Move the steering to the left and right a couple
of time to check that it moves smoothly.
c. Loosen the lower ring nut completely, then
tighten it to specification.
WARNING
EWA13140
Do not overtighten the lower ring nut.
d. Check the steering head for looseness or
binding by turning the front fork all the way in
both directions. If any binding is felt, remove
the lower bracket and check the upper and
lower bearings.
Refer to “STEERING HEAD” on page 4-89.
e. Install the rubber washer “3”.
f. Install the upper ring nut “2”.
g. Finger tighten the upper ring nut “2”, then
align the slots of both ring nuts. If necessary,
hold the lower ring nut and tighten the upper
ring nut until their slots are aligned.
h. Install the lock washer “1”.
TIP
Make sure the lock washer tabs “a” sit correctly
in the ring nut slots “b”.
▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲▲▲
5. Install:
• Upper bracket
Refer to “STEERING HEAD” on page 4-89.
EAS31186
CHECKING THE CHASSIS FASTENERS
Make sure that all nuts, bolts, and screws are
properly tightened.
Refer to “CHASSIS TIGHTENING TORQUES”
on page 2-16.
EAS30648
LUBRICATING THE LEVERS
Lubricate the pivoting point and metal-to-metal
moving parts of the levers.
EAS30650
CHECKING THE SIDESTAND
1. Check:
• Sidestand operation
Check that the sidestand moves smoothly.
Rough movement
→
Repair or replace.
EAS30651
LUBRICATING THE SIDESTAND
Lubricate the pivoting point, metal-to-metal mov-
ing parts and spring contact point of the side-
stand.
Steering nut wrench
90890-01403
Exhaust flange nut wrench
YU-A9472
T
R
.
.
Lower ring nut (initial tightening
torque)
52 Nm (5.2 m·kgf, 38 ft·lbf)
T
R
.
.
Lower ring nut (final tightening
torque)
14 Nm (1.4 m·kgf, 10 ft·lbf)
5
4
Recommended lubricant
Silicone grease
Summary of Contents for TMAX XP500F 2015
Page 1: ...2015 SERVICE MANUAL XP500F LIT 11616 28 54 2PW 28197 10 ...
Page 6: ......
Page 8: ......
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 EAS30021 LUBRICATION DIAGRAMS ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 ...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 66: ...COOLING SYSTEM DIAGRAMS 2 33 EAS20020 COOLING SYSTEM DIAGRAMS ...
Page 68: ...COOLING SYSTEM DIAGRAMS 2 35 ...
Page 84: ...CABLE ROUTING 2 51 Rear brake top side and left side view ...
Page 86: ...CABLE ROUTING 2 53 Throttle body left side view ...
Page 92: ...CABLE ROUTING 2 59 ...
Page 95: ......
Page 183: ...FRONT BRAKE 4 52 Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM on page 3 15 ...
Page 234: ...SWINGARM 4 103 ...
Page 324: ...TRANSMISSION 5 87 ...
Page 342: ...WATER PUMP 6 17 ...
Page 357: ......
Page 371: ...CHARGING SYSTEM 8 14 ...
Page 383: ...SIGNALING SYSTEM 8 26 ...
Page 387: ...COOLING SYSTEM 8 30 ...
Page 419: ...FUEL INJECTION SYSTEM 8 62 ...
Page 423: ...FUEL PUMP SYSTEM 8 66 ...
Page 442: ...ELECTRICAL COMPONENTS 8 85 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 ...
Page 475: ......
Page 476: ......