Yamaha TMAX XP500F 2015, Service Manual, Page: 87 / 478

CABLE ROUTING
2-54
1. Fast idle plunger inlet coolant hose
2. Intake manifold
3. Radiator
4. Fast idle plunger outlet coolant hose
5. Throttle body assembly
6. Air filter case
7. Intake air pressure sensor
A. Insert the throttle body into the intake manifold
until it does not move any further. Engine oil may
be applied.
B. Insert the coolant hose until it does not move any
further. Face the pink paint mark to the rear of the
vehicle.
C. Position the clip at least 1 mm (0.04 in) away from
the end of the hose, making sure that it does not
run on the spool. Face the clip to the rear of the
vehicle.
D. Position the clip at least 1 mm (0.04 in) away from
the end of the hose, making sure that it does not
run on the spool. Face the clip to the left of the
vehicle.
E. Insert the fast idle plunger inlet coolant hose until
the bending part of the pipe.
F. Insert the fast idle plunger outlet coolant hose until
the bending part of the pipe. Face the white paint
mark to the left of the vehicle.
G. Insert the fast idle plunger outlet coolant hose until
the bending part of the pipe. Face the yellow paint
mark to the top the vehicle.
H. Position the clip at least 1 mm (0.04 in) away from
the end of the hose, making sure that it does not
run on the spool. Turn the clip, so that it does not
interfere with the spark plug leads and radiator
(should be turned downwards slightly to the front).
I. Insert the air filter case until it touches the throttle
body. Engine oil may be applied.
J. 8
°
K. 3
°
L. 30
°
M. 65
°
N. Insert the intake air pressure sensor hose until it
does not move any further.
O. Position the clip 1
–
4 mm (0.04
–
0.16 in) away from
the end of the cylinder head breather hose. Face
the clip to the left of the vehicle.
P. Insert the cylinder head breather hose until it does
not move any further. Face the white paint mark to
the top of the vehicle.
Q. To the cylinder head cover
R. To the throttle body assembly
S. Insert the fast idle plunger intake hose until it does
not move any further. Face the blue paint mark to
the right of the vehicle.
T. Position the clip 1
–
4 mm (0.04
–
0.16 in) away from
the end of the fast idle plunger intake hose. Face
the clip to the right of the vehicle.
U. Fasten the cylinder head breather hose to the air
filter case.
V. Insert the cylinder head breather hose until it does
not move any further. Face the yellow paint mark to
the right of the vehicle.
W. Position the clip 1
–
4 mm (0.04
–
0.16 in) away from
the end of the cylinder head breather hose. The
clip may be rotated to any direction.
X. Position the clip at least 1 mm (0.04 in) away from
the end of the hose, making sure that it does not
run on the spool. Face the clip to the bottom of the
vehicle.
Y. Insert the fast idle plunger intake hose until it does
not move any further. Face the yellow paint mark to
the front of the vehicle.