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TIGHTENING TORQUES
2-17
Seat nut
M6
4
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Fuel tank cover bolt
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Fuel tank cover screw (top)
M5
2
1.5 Nm (0.15 m·kgf, 1.1 ft·lbf)
Fuel tank cover screw (side)
M5
6
1.5 Nm (0.15 m·kgf, 1.1 ft·lbf)
Grab bar bolt
M8
4
16 Nm (1.6 m·kgf, 12 ft·lbf)
Seat hinge assembly bolt
M8
4
16 Nm (1.6 m·kgf, 12 ft·lbf)
Rear cowling assembly bolt
M8
1
16 Nm (1.6 m·kgf, 12 ft·lbf)
Tail/brake light bracket screw
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Rear turn signal light screw
M5
6
1.5 Nm (0.15 m·kgf, 1.1 ft·lbf)
Rear cowling screw
M5
6
1.5 Nm (0.15 m·kgf, 1.1 ft·lbf)
Storage box bolt
M6
10
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Front brake hose/lead holder bolt
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Speed sensor bolt
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Front brake hose union bolt
M10
2
30 Nm (3.0 m·kgf, 22 ft·lbf)
Front brake caliper bolt
M10
4
35 Nm (3.5 m·kgf, 25 ft·lbf)
Front wheel axle pinch bolt
M8
4
21 Nm (2.1 m·kgf, 15 ft·lbf)
Front wheel axle
M14
1
91 Nm (9.1 m·kgf, 66 ft·lbf)
Front brake disc bolt
M8
10
23 Nm (2.3 m·kgf, 17 ft·lbf)
Front fender bolt (hexagon socket
bolt)
M6
4
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Speed sensor rotor bolt
M5
3
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
Front wheel air valve nut
M8
1
2.0 Nm (0.20 m·kgf, 1.4 ft·lbf)
Front wheel air valve locknut
M8
1
3.0 Nm (0.30 m·kgf, 2.2 ft·lbf)
Rear brake caliper bolt
M10
2
27 Nm (2.7 m·kgf, 20 ft·lbf)
Rear brake lock caliper bolt
M8
2
23 Nm (2.3 m·kgf, 17 ft·lbf)
Drive belt guard bolt
M6
4
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Drive belt adjusting locknut
M8
2
16 Nm (1.6 m·kgf, 12 ft·lbf)
Rear wheel axle nut
M24
1
160 Nm (16 m·kgf, 116 ft·lbf)
Rear brake disc bolt
M8
5
30 Nm (3.0 m·kgf, 22 ft·lbf)
Drive belt guide bolt
M6
5
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Rear wheel pulley bolt
M10
5
64 Nm (6.4 m·kgf, 46 ft·lbf)
Centerstand bracket nut
M10
4
55 Nm (5.5 m·kgf, 40 ft·lbf)
Centerstand nut
M10
2
55 Nm (5.5 m·kgf, 40 ft·lbf)
Sidestand nut
M10
1
65 Nm (6.5 m·kgf, 47 ft·lbf)
Sidestand bolt
M10
2
45 Nm (4.5 m·kgf, 33 ft·lbf)
Footboard bracket bolt (front side
left)
M8
1
23 Nm (2.3 m·kgf, 17 ft·lbf)
Passenger footrest bracket bolt
M8
4
30 Nm (3.0 m·kgf, 22 ft·lbf)
Reflector nut (rear side)
M5
2
1.5 Nm (0.15 m·kgf, 1.1 ft·lbf)
License plate bracket nut
M6
2
3.8 Nm (0.38 m·kgf, 2.8 ft·lbf)
Handlebar switch screw (right)
M5
2
3.8 Nm (0.38 m·kgf, 2.8 ft·lbf)
Item
Thread
size
Q’ty
Tightening torque
Remarks
LT
LT
LT
LT
LT
Summary of Contents for TMAX XP500F 2015
Page 1: ...2015 SERVICE MANUAL XP500F LIT 11616 28 54 2PW 28197 10 ...
Page 6: ......
Page 8: ......
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 EAS30021 LUBRICATION DIAGRAMS ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 ...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 66: ...COOLING SYSTEM DIAGRAMS 2 33 EAS20020 COOLING SYSTEM DIAGRAMS ...
Page 68: ...COOLING SYSTEM DIAGRAMS 2 35 ...
Page 84: ...CABLE ROUTING 2 51 Rear brake top side and left side view ...
Page 86: ...CABLE ROUTING 2 53 Throttle body left side view ...
Page 92: ...CABLE ROUTING 2 59 ...
Page 95: ......
Page 183: ...FRONT BRAKE 4 52 Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM on page 3 15 ...
Page 234: ...SWINGARM 4 103 ...
Page 324: ...TRANSMISSION 5 87 ...
Page 342: ...WATER PUMP 6 17 ...
Page 357: ......
Page 371: ...CHARGING SYSTEM 8 14 ...
Page 383: ...SIGNALING SYSTEM 8 26 ...
Page 387: ...COOLING SYSTEM 8 30 ...
Page 419: ...FUEL INJECTION SYSTEM 8 62 ...
Page 423: ...FUEL PUMP SYSTEM 8 66 ...
Page 442: ...ELECTRICAL COMPONENTS 8 85 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 ...
Page 475: ......
Page 476: ......