TIGHTENING TORQUES
2-16
Oil pump drive chain guide bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil pipe 1 bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil strainer bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Relief valve assembly bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil delivery pipe 2 bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Clutch boss nut
M20
1
125 Nm (12.5 m·kgf, 90 ft·lbf)
Clutch spring bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Shift shaft spring stopper
M8
1
22 Nm (2.2 m·kgf, 16 ft·lbf)
Oil pressure switch
PT1/8
1
13 Nm (1.3 m·kgf, 9.4 ft·lbf)
Three
Bond No.
1215B®
Oil pressure switch lead bolt
M4
1
1.8 Nm (0.18 m·kgf, 1.3 ft·lbf)
Gear position sensor bolt
M5
2
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Connecting rod bolt
M9
8
See TIP.
Oil delivery pipe 3 bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Main axle bearing housing bolt
M6
3
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Shift drum retainer bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil cooler bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Radiator bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Thermostat housing cover nut
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Fuel pump bolt
M5
4
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Intake funnel assembly bolt
M6
6
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
Fuel rail screw (secondary injector)
M5
4
3.5 Nm (0.35 m·kgf, 2.5 ft·lbf)
Air filter case cover screw
M5
10
2.0 Nm (0.20 m·kgf, 1.4 ft·lbf)
Fuel rail screw (throttle body)
M5
4
3.5 Nm (0.35 m·kgf, 2.5 ft·lbf)
Throttle position sensor bolt
M5
2
3.5 Nm (0.35 m·kgf, 2.5 ft·lbf)
Accelerator position sensor screw
M5
2
3.5 Nm (0.35 m·kgf, 2.5 ft·lbf)
Reed valve cover bolt
M6
4
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Coolant temperature sensor
M10
1
16 Nm (1.6 m·kgf, 12 ft·lbf)
Muffler protector bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
EXUP servo motor cover screw
M5
2
2.0 Nm (0.20 m·kgf, 1.4 ft·lbf)
EXUP servo motor bolt
M6
2
6 Nm (0.6 m·kgf, 4.3 ft·lbf)
EXUP servo motor bracket bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
O
2
sensor
M12
2
25 Nm (2.5 m·kgf, 18 ft·lbf)
Starter motor lead bolt
M6
1
3.5 Nm (0.35 m·kgf, 2.5 ft·lbf)
Cylinder identification sensor bolt
M6
1
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
Item
Thread
size
Q’ty
Tightening torque
Remarks
LT
LT
LT
LT
LT
E
LT
LT
LT
LT
LT
LT
LT
Summary of Contents for R1 Series 2015
Page 1: ...2015 SERVICE MANUAL YZF R1 YZF R1F YZF R1M YZF R1MF 2CR 28197 E0...
Page 2: ......
Page 8: ......
Page 74: ...SPECIAL TOOLS 1 65...
Page 105: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30...
Page 110: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 Crankcase and cylinder right side view...
Page 112: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 Timing chain cover and oil pipe right side view...
Page 114: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 Oil pump and oil cooler bottom view...
Page 116: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 Camshaft and balancer shaft top view...
Page 118: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 Crankshaft rear view...
Page 120: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 45 Crankshaft and transmission top view...
Page 122: ...COOLING SYSTEM DIAGRAMS 2 47 EAS20020 COOLING SYSTEM DIAGRAMS...
Page 124: ...COOLING SYSTEM DIAGRAMS 2 49...
Page 126: ...CABLE ROUTING 2 51 EAS20021 CABLE ROUTING Handlebar front view...
Page 128: ...CABLE ROUTING 2 53 Clutch cable right side view...
Page 130: ...CABLE ROUTING 2 55 O2 sensor lead right side view...
Page 132: ...CABLE ROUTING 2 57 Electrical components tray left side view...
Page 134: ...CABLE ROUTING 2 59 ECU Engine Control Unit left side view...
Page 136: ...CABLE ROUTING 2 61 Frame top view...
Page 138: ...CABLE ROUTING 2 63 Frame top view for YZF R1M...
Page 140: ...CABLE ROUTING 2 65 Frame top view...
Page 142: ...CABLE ROUTING 2 67 Frame top view...
Page 144: ...CABLE ROUTING 2 69 Rear fender top view...
Page 146: ...CABLE ROUTING 2 71 Rear fender left side view...
Page 148: ...CABLE ROUTING 2 73 Rear brake hose right side view...
Page 150: ...CABLE ROUTING 2 75 Front brake hose left side view...
Page 152: ...CABLE ROUTING 2 77 Front brake hose left side view...
Page 154: ...CABLE ROUTING 2 79 Hydraulic unit assembly top and left side view...
Page 156: ...CABLE ROUTING 2 81 Fuel tank top and left side view...
Page 158: ...CABLE ROUTING 2 83 Air filter case and throttle bodies top and left side view...
Page 160: ...CABLE ROUTING 2 85 Air cut off valve right side view...
Page 162: ...CABLE ROUTING 2 87 Air duct left and right side view...
Page 164: ...CABLE ROUTING 2 89 Radiator left side view...
Page 166: ...CABLE ROUTING 2 91 Radiator right side view...
Page 168: ...CABLE ROUTING 2 93 Muffler top and left side view...
Page 170: ...CABLE ROUTING 2 95 CCU top and right side view for YZF R1M...
Page 172: ...CABLE ROUTING 2 97...
Page 213: ...PERIODIC MAINTENANCE 3 39 1 1 c b c b...
Page 214: ...PERIODIC MAINTENANCE 3 40...
Page 306: ...FRONT FORK for YZF R1 4 89 Refer to ADJUSTING THE FRONT FORK LEGS for YZF R1 on page 3 23...
Page 472: ...AIR INDUCTION SYSTEM 7 19 EAS20071 AIR INDUCTION SYSTEM...
Page 478: ...AIR INDUCTION SYSTEM 7 25...
Page 489: ...IGNITION SYSTEM 8 8...
Page 497: ...ELECTRIC STARTING SYSTEM 8 16...
Page 503: ...CHARGING SYSTEM 8 22...
Page 509: ...LIGHTING SYSTEM 8 28...
Page 519: ...SIGNALING SYSTEM 8 38...
Page 525: ...COOLING SYSTEM 8 44...
Page 589: ...FUEL PUMP SYSTEM 8 108...
Page 604: ...ABS Anti lock Brake System 8 123 EAS30525 ABS COMPONENTS CHART 1 2 5 6 7 8 9 10 11 12 3 4 1...
Page 606: ...ABS Anti lock Brake System 8 125 EAS30844 ABS COUPLER LOCATION CHART 2 1 3 4 5...
Page 633: ...ABS Anti lock Brake System 8 152...
Page 653: ...COMMUNICATION CONTROL SYSTEM for YZF R1M 8 172...
Page 654: ...ELECTRICAL COMPONENTS 8 173 EAS20089 ELECTRICAL COMPONENTS...
Page 656: ...ELECTRICAL COMPONENTS 8 175 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25...
Page 658: ...ELECTRICAL COMPONENTS 8 177 EAS30549 CHECKING THE SWITCHES 2 1 3 4 6 5 7 8 9 12 13 14 10 11...
Page 694: ...EVENT CODE TABLE 9 15...
Page 698: ......
Page 699: ......
Page 700: ......