ENGINE SPECIFICATIONS
2-3
Coolant reservoir (up to the maximum level
mark)
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator cap opening pressure
107.9–137.3 kPa (1.08–1.37 kgf/cm², 15.6–19.9
psi)
Thermostat
Valve opening temperature
71.0
q
C (159.80
q
F)
Valve full open temperature
85.0
q
C (185.00
q
F)
Valve lift (full open)
8.0 mm (0.31 in)
Radiator core
Width
383.0 mm (15.08 in)
Height
235.2 mm (9.26 in)
Depth
22.0 mm (0.87 in)
Water pump
Water pump type
Single suction centrifugal pump
Reduction ratio
67/41
u
33/28 (1.926)
Impeller shaft tilt limit
0.15 mm (0.006 in)
Spark plug(s)
Manufacturer/model
NGK/LMAR9E-J
Spark plug gap
0.6–0.7 mm (0.024–0.028 in)
Cylinder head
Combustion chamber volume
14.90–15.30 cm³ (0.91–0.93 cu.in)
Warpage limit
0.10 mm (0.0039 in)
Camshaft
Drive system
Chain drive (right)
Camshaft cap inside diameter
25.500–25.521 mm (1.0039–1.0048 in)
Camshaft journal diameter
25.459–25.472 mm (1.0023–1.0028 in)
Camshaft-journal-to-camshaft-cap clearance
0.028–0.062 mm (0.0011–0.0024 in)
Camshaft lobe dimensions
Lobe height (Intake)
35.210–35.310 mm (1.3862–1.3902 in)
Limit
35.160 mm (1.3842 in)
Base circle diameter (Intake)
28.150–28.250 mm (1.1083–1.1122 in)
Limit
28.100 mm (1.1063 in)
Lobe height (Exhaust)
34.220–35.220 mm (1.3472–1.3866 in)
Limit
34.170 mm (1.3453 in)
Base circle diameter (Exhaust)
28.090–28.190 mm (1.1059–1.1098 in)
Limit
28.040 mm (1.1039 in)
Camshaft runout limit
0.050 mm (0.0020 in)
Rocker arm/rocker arm shaft
Rocker arm inside diameter
7.987–8.002 mm (0.3144–0.3150 in)
Limit
8.017 mm (0.3156 in)
Rocker arm shaft outside diameter
7.967–7.979 mm (0.3137–0.3141 in)
Limit
7.936 mm (0.3124 in)
Rocker-arm-to-rocker-arm-shaft clearance
0.008–0.035 mm (0.0003–0.0014 in)
Limit
0.080 mm (0.0032 in)
Valve, valve seat, valve guide
Valve clearance (cold)
Intake
0.09–0.17 mm (0.0035–0.0067 in)
Exhaust
0.18–0.23 mm (0.0071–0.0091 in)
Valve dimensions
Valve head diameter (intake)
32.90–33.10 mm (1.2953–1.3031 in)
Summary of Contents for R1 Series 2015
Page 1: ...2015 SERVICE MANUAL YZF R1 YZF R1F YZF R1M YZF R1MF 2CR 28197 E0...
Page 2: ......
Page 8: ......
Page 74: ...SPECIAL TOOLS 1 65...
Page 105: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30...
Page 110: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 Crankcase and cylinder right side view...
Page 112: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 Timing chain cover and oil pipe right side view...
Page 114: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 Oil pump and oil cooler bottom view...
Page 116: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 Camshaft and balancer shaft top view...
Page 118: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 Crankshaft rear view...
Page 120: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 45 Crankshaft and transmission top view...
Page 122: ...COOLING SYSTEM DIAGRAMS 2 47 EAS20020 COOLING SYSTEM DIAGRAMS...
Page 124: ...COOLING SYSTEM DIAGRAMS 2 49...
Page 126: ...CABLE ROUTING 2 51 EAS20021 CABLE ROUTING Handlebar front view...
Page 128: ...CABLE ROUTING 2 53 Clutch cable right side view...
Page 130: ...CABLE ROUTING 2 55 O2 sensor lead right side view...
Page 132: ...CABLE ROUTING 2 57 Electrical components tray left side view...
Page 134: ...CABLE ROUTING 2 59 ECU Engine Control Unit left side view...
Page 136: ...CABLE ROUTING 2 61 Frame top view...
Page 138: ...CABLE ROUTING 2 63 Frame top view for YZF R1M...
Page 140: ...CABLE ROUTING 2 65 Frame top view...
Page 142: ...CABLE ROUTING 2 67 Frame top view...
Page 144: ...CABLE ROUTING 2 69 Rear fender top view...
Page 146: ...CABLE ROUTING 2 71 Rear fender left side view...
Page 148: ...CABLE ROUTING 2 73 Rear brake hose right side view...
Page 150: ...CABLE ROUTING 2 75 Front brake hose left side view...
Page 152: ...CABLE ROUTING 2 77 Front brake hose left side view...
Page 154: ...CABLE ROUTING 2 79 Hydraulic unit assembly top and left side view...
Page 156: ...CABLE ROUTING 2 81 Fuel tank top and left side view...
Page 158: ...CABLE ROUTING 2 83 Air filter case and throttle bodies top and left side view...
Page 160: ...CABLE ROUTING 2 85 Air cut off valve right side view...
Page 162: ...CABLE ROUTING 2 87 Air duct left and right side view...
Page 164: ...CABLE ROUTING 2 89 Radiator left side view...
Page 166: ...CABLE ROUTING 2 91 Radiator right side view...
Page 168: ...CABLE ROUTING 2 93 Muffler top and left side view...
Page 170: ...CABLE ROUTING 2 95 CCU top and right side view for YZF R1M...
Page 172: ...CABLE ROUTING 2 97...
Page 213: ...PERIODIC MAINTENANCE 3 39 1 1 c b c b...
Page 214: ...PERIODIC MAINTENANCE 3 40...
Page 306: ...FRONT FORK for YZF R1 4 89 Refer to ADJUSTING THE FRONT FORK LEGS for YZF R1 on page 3 23...
Page 472: ...AIR INDUCTION SYSTEM 7 19 EAS20071 AIR INDUCTION SYSTEM...
Page 478: ...AIR INDUCTION SYSTEM 7 25...
Page 489: ...IGNITION SYSTEM 8 8...
Page 497: ...ELECTRIC STARTING SYSTEM 8 16...
Page 503: ...CHARGING SYSTEM 8 22...
Page 509: ...LIGHTING SYSTEM 8 28...
Page 519: ...SIGNALING SYSTEM 8 38...
Page 525: ...COOLING SYSTEM 8 44...
Page 589: ...FUEL PUMP SYSTEM 8 108...
Page 604: ...ABS Anti lock Brake System 8 123 EAS30525 ABS COMPONENTS CHART 1 2 5 6 7 8 9 10 11 12 3 4 1...
Page 606: ...ABS Anti lock Brake System 8 125 EAS30844 ABS COUPLER LOCATION CHART 2 1 3 4 5...
Page 633: ...ABS Anti lock Brake System 8 152...
Page 653: ...COMMUNICATION CONTROL SYSTEM for YZF R1M 8 172...
Page 654: ...ELECTRICAL COMPONENTS 8 173 EAS20089 ELECTRICAL COMPONENTS...
Page 656: ...ELECTRICAL COMPONENTS 8 175 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25...
Page 658: ...ELECTRICAL COMPONENTS 8 177 EAS30549 CHECKING THE SWITCHES 2 1 3 4 6 5 7 8 9 12 13 14 10 11...
Page 694: ...EVENT CODE TABLE 9 15...
Page 698: ......
Page 699: ......
Page 700: ......