ENGINE SPECIFICATIONS
2-5
Ring type
Barrel
End gap (installed)
0.15–0.25 mm (0.0059–0.0098 in)
Limit
0.50 mm (0.0197 in)
Ring side clearance
0.030–0.065 mm (0.0012–0.0026 in)
Limit
0.115 mm (0.0045 in)
2nd ring
Ring type
Taper
End gap (installed)
0.65–0.80 mm (0.0256–0.0315 in)
Limit
1.15 mm (0.0453 in)
Ring side clearance
0.020–0.055 mm (0.0008–0.0022 in)
Limit
0.115 mm (0.0045 in)
Oil ring
End gap (installed)
0.10–0.35 mm (0.0039–0.0138 in)
Connecting rod
Oil clearance
0.033–0.057 mm (0.0013–0.0022 in)
Limit
0.09 mm (0.0035 in)
Bearing color code
1. Blue 2. Black 3. Brown 4. Green 5. Yellow 6.
Pink
Crankshaft
Runout limit
0.030 mm (0.0012 in)
Big end side clearance
0.150–0.272 mm (0.0059–0.0107 in)
Journal oil clearance
0.027–0.045 mm (0.0011–0.0018 in)
Bearing color code
1.Blue 2.Black 3.Brown 4.Green 5.Yellow 6.Pink
7.Red
Balancer
Balancer shaft runout limit
0.030 mm (0.0012 in)
Balancer shaft journal to balancer shaft bear-
ing clearance
0.028–0.046 mm (0.0011–0.0018 in)
Bearing color code
0.White 1.Blue 2.Black 3.Brown 4.Green 5.Yel-
low 6.Pink
Clutch
Clutch type
Wet, multiple-disc
Clutch release method
Outer pull, rack and pinion pull
Clutch lever free play
10.0–15.0 mm (0.39–0.59 in)
Friction plate thickness
2.72–2.88 mm (0.107–0.113 in)
Wear limit
2.62 mm (0.103 in)
Plate quantity
10 pcs
Clutch plate 1 thickness
2.46–2.74 mm (0.097–0.108 in)
Plate quantity
1 pcs
Warpage limit
0.10 mm (0.004 in)
Clutch plate 2 thickness
2.18–2.42 mm (0.086–0.095 in)
Plate quantity
8 pcs
Warpage limit
0.10 mm (0.004 in)
Clutch spring free length
47.36 mm (1.86 in)
Limit
44.99 mm (1.77 in)
Spring quantity
3 pcs
Transmission
Transmission type
Constant mesh 6-speed
Primary reduction ratio
1.634 (67/41)
Secondary reduction ratio
2.563 (41/16)
Final drive
Chain
Summary of Contents for R1 Series 2015
Page 1: ...2015 SERVICE MANUAL YZF R1 YZF R1F YZF R1M YZF R1MF 2CR 28197 E0...
Page 2: ......
Page 8: ......
Page 74: ...SPECIAL TOOLS 1 65...
Page 105: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30...
Page 110: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 Crankcase and cylinder right side view...
Page 112: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 Timing chain cover and oil pipe right side view...
Page 114: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 Oil pump and oil cooler bottom view...
Page 116: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 Camshaft and balancer shaft top view...
Page 118: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 Crankshaft rear view...
Page 120: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 45 Crankshaft and transmission top view...
Page 122: ...COOLING SYSTEM DIAGRAMS 2 47 EAS20020 COOLING SYSTEM DIAGRAMS...
Page 124: ...COOLING SYSTEM DIAGRAMS 2 49...
Page 126: ...CABLE ROUTING 2 51 EAS20021 CABLE ROUTING Handlebar front view...
Page 128: ...CABLE ROUTING 2 53 Clutch cable right side view...
Page 130: ...CABLE ROUTING 2 55 O2 sensor lead right side view...
Page 132: ...CABLE ROUTING 2 57 Electrical components tray left side view...
Page 134: ...CABLE ROUTING 2 59 ECU Engine Control Unit left side view...
Page 136: ...CABLE ROUTING 2 61 Frame top view...
Page 138: ...CABLE ROUTING 2 63 Frame top view for YZF R1M...
Page 140: ...CABLE ROUTING 2 65 Frame top view...
Page 142: ...CABLE ROUTING 2 67 Frame top view...
Page 144: ...CABLE ROUTING 2 69 Rear fender top view...
Page 146: ...CABLE ROUTING 2 71 Rear fender left side view...
Page 148: ...CABLE ROUTING 2 73 Rear brake hose right side view...
Page 150: ...CABLE ROUTING 2 75 Front brake hose left side view...
Page 152: ...CABLE ROUTING 2 77 Front brake hose left side view...
Page 154: ...CABLE ROUTING 2 79 Hydraulic unit assembly top and left side view...
Page 156: ...CABLE ROUTING 2 81 Fuel tank top and left side view...
Page 158: ...CABLE ROUTING 2 83 Air filter case and throttle bodies top and left side view...
Page 160: ...CABLE ROUTING 2 85 Air cut off valve right side view...
Page 162: ...CABLE ROUTING 2 87 Air duct left and right side view...
Page 164: ...CABLE ROUTING 2 89 Radiator left side view...
Page 166: ...CABLE ROUTING 2 91 Radiator right side view...
Page 168: ...CABLE ROUTING 2 93 Muffler top and left side view...
Page 170: ...CABLE ROUTING 2 95 CCU top and right side view for YZF R1M...
Page 172: ...CABLE ROUTING 2 97...
Page 213: ...PERIODIC MAINTENANCE 3 39 1 1 c b c b...
Page 214: ...PERIODIC MAINTENANCE 3 40...
Page 306: ...FRONT FORK for YZF R1 4 89 Refer to ADJUSTING THE FRONT FORK LEGS for YZF R1 on page 3 23...
Page 472: ...AIR INDUCTION SYSTEM 7 19 EAS20071 AIR INDUCTION SYSTEM...
Page 478: ...AIR INDUCTION SYSTEM 7 25...
Page 489: ...IGNITION SYSTEM 8 8...
Page 497: ...ELECTRIC STARTING SYSTEM 8 16...
Page 503: ...CHARGING SYSTEM 8 22...
Page 509: ...LIGHTING SYSTEM 8 28...
Page 519: ...SIGNALING SYSTEM 8 38...
Page 525: ...COOLING SYSTEM 8 44...
Page 589: ...FUEL PUMP SYSTEM 8 108...
Page 604: ...ABS Anti lock Brake System 8 123 EAS30525 ABS COMPONENTS CHART 1 2 5 6 7 8 9 10 11 12 3 4 1...
Page 606: ...ABS Anti lock Brake System 8 125 EAS30844 ABS COUPLER LOCATION CHART 2 1 3 4 5...
Page 633: ...ABS Anti lock Brake System 8 152...
Page 653: ...COMMUNICATION CONTROL SYSTEM for YZF R1M 8 172...
Page 654: ...ELECTRICAL COMPONENTS 8 173 EAS20089 ELECTRICAL COMPONENTS...
Page 656: ...ELECTRICAL COMPONENTS 8 175 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25...
Page 658: ...ELECTRICAL COMPONENTS 8 177 EAS30549 CHECKING THE SWITCHES 2 1 3 4 6 5 7 8 9 12 13 14 10 11...
Page 694: ...EVENT CODE TABLE 9 15...
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Page 699: ......
Page 700: ......