CRANKCASE
5-68
4. Set the shift drum assembly and transmission
gears in the neutral position.
5. Install:
•
Lower crankcase “1”
(onto the upper crankcase “2”)
NOTICE
ECA13980
Before tightening the crankcase bolts, make
sure the transmission gears shift correctly
when the shift drum assembly is turned by
hand.
6. Install:
•
Crankcase bolt (
u
40)
TIP
•
Lubricate the bolts “1”–“10” thread, mating sur-
faces and washers with engine oil.
•
Lubricate the bolts “11”–“18” thread, mating
surfaces and O-rings with engine oil.
•
Lubricate the bolts “19”–“27”, “29”–“39” thread
and mating surfaces with engine oil.
•
Lubricate the bolts “28”, “40” mating surfaces
with engine oil.
•
Apply the bolts “28”, “40” thread with LOC-
TITE®.
•
M9
u
100 mm (3.94 in) bolts with washers:
“1”–“10”
•
M8
u
58 mm (2.28 in) bolts with new O-rings:
“11”–“18”
•
M8
u
60 mm (2.36 in) bolts: “19”, “20”
•
M6
u
65 mm (2.56 in) bolts: “21”, “22”
•
M6
u
70 mm (2.76 in) bolt: “23”
•
M6
u
60 mm (2.36 in) bolts: “24”–“27”, “35”,
“38”
•
M6
u
50 mm (1.97 in) bolts: “31”–“34”
•
M6
u
50 mm (1.97 in) bolts (LOCTITE®):
“28”, “40”
•
M6
u
40 mm (1.57 in) bolts: “29”, “30”, “36”,
“37”, “39”
7. Tighten:
•
Crankcase bolts “1”–“10”
*
Following the tightening order, loosen the bolt
one by one and then retighten it to the specific
torque.
WARNING
EWA16610
If the bolt is tightened more than the speci-
fied angle, do not loosen the bolt and then re-
tighten it. Instead, replace the bolt with a new
one and perform the procedure again.
NOTICE
ECA20890
Do not use a torque wrench to tighten the
bolt to the specified angle.
TIP
Tighten the bolts in the tightening sequence cast
on the crankcase.
1
2
New
Crankcase bolts “1”–“10”
1st: 20 Nm (2.0 m·kgf, 14 ft·lbf)
*2nd: 15 Nm (1.5 m·kgf, 11 ft·lbf)
3rd: Specified angle 75
q
40
6
8
7
5
2
4
3
1
22
32
40
12
23
33
13
24
34
14
25
35
15
26
36
16
27
37
17
28
38
18
29
39
19
21
31
11
20
30
10
9
T
R
.
.
Summary of Contents for R1 Series 2015
Page 1: ...2015 SERVICE MANUAL YZF R1 YZF R1F YZF R1M YZF R1MF 2CR 28197 E0...
Page 2: ......
Page 8: ......
Page 74: ...SPECIAL TOOLS 1 65...
Page 105: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30...
Page 110: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 Crankcase and cylinder right side view...
Page 112: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 Timing chain cover and oil pipe right side view...
Page 114: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 Oil pump and oil cooler bottom view...
Page 116: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 Camshaft and balancer shaft top view...
Page 118: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 Crankshaft rear view...
Page 120: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 45 Crankshaft and transmission top view...
Page 122: ...COOLING SYSTEM DIAGRAMS 2 47 EAS20020 COOLING SYSTEM DIAGRAMS...
Page 124: ...COOLING SYSTEM DIAGRAMS 2 49...
Page 126: ...CABLE ROUTING 2 51 EAS20021 CABLE ROUTING Handlebar front view...
Page 128: ...CABLE ROUTING 2 53 Clutch cable right side view...
Page 130: ...CABLE ROUTING 2 55 O2 sensor lead right side view...
Page 132: ...CABLE ROUTING 2 57 Electrical components tray left side view...
Page 134: ...CABLE ROUTING 2 59 ECU Engine Control Unit left side view...
Page 136: ...CABLE ROUTING 2 61 Frame top view...
Page 138: ...CABLE ROUTING 2 63 Frame top view for YZF R1M...
Page 140: ...CABLE ROUTING 2 65 Frame top view...
Page 142: ...CABLE ROUTING 2 67 Frame top view...
Page 144: ...CABLE ROUTING 2 69 Rear fender top view...
Page 146: ...CABLE ROUTING 2 71 Rear fender left side view...
Page 148: ...CABLE ROUTING 2 73 Rear brake hose right side view...
Page 150: ...CABLE ROUTING 2 75 Front brake hose left side view...
Page 152: ...CABLE ROUTING 2 77 Front brake hose left side view...
Page 154: ...CABLE ROUTING 2 79 Hydraulic unit assembly top and left side view...
Page 156: ...CABLE ROUTING 2 81 Fuel tank top and left side view...
Page 158: ...CABLE ROUTING 2 83 Air filter case and throttle bodies top and left side view...
Page 160: ...CABLE ROUTING 2 85 Air cut off valve right side view...
Page 162: ...CABLE ROUTING 2 87 Air duct left and right side view...
Page 164: ...CABLE ROUTING 2 89 Radiator left side view...
Page 166: ...CABLE ROUTING 2 91 Radiator right side view...
Page 168: ...CABLE ROUTING 2 93 Muffler top and left side view...
Page 170: ...CABLE ROUTING 2 95 CCU top and right side view for YZF R1M...
Page 172: ...CABLE ROUTING 2 97...
Page 213: ...PERIODIC MAINTENANCE 3 39 1 1 c b c b...
Page 214: ...PERIODIC MAINTENANCE 3 40...
Page 306: ...FRONT FORK for YZF R1 4 89 Refer to ADJUSTING THE FRONT FORK LEGS for YZF R1 on page 3 23...
Page 472: ...AIR INDUCTION SYSTEM 7 19 EAS20071 AIR INDUCTION SYSTEM...
Page 478: ...AIR INDUCTION SYSTEM 7 25...
Page 489: ...IGNITION SYSTEM 8 8...
Page 497: ...ELECTRIC STARTING SYSTEM 8 16...
Page 503: ...CHARGING SYSTEM 8 22...
Page 509: ...LIGHTING SYSTEM 8 28...
Page 519: ...SIGNALING SYSTEM 8 38...
Page 525: ...COOLING SYSTEM 8 44...
Page 589: ...FUEL PUMP SYSTEM 8 108...
Page 604: ...ABS Anti lock Brake System 8 123 EAS30525 ABS COMPONENTS CHART 1 2 5 6 7 8 9 10 11 12 3 4 1...
Page 606: ...ABS Anti lock Brake System 8 125 EAS30844 ABS COUPLER LOCATION CHART 2 1 3 4 5...
Page 633: ...ABS Anti lock Brake System 8 152...
Page 653: ...COMMUNICATION CONTROL SYSTEM for YZF R1M 8 172...
Page 654: ...ELECTRICAL COMPONENTS 8 173 EAS20089 ELECTRICAL COMPONENTS...
Page 656: ...ELECTRICAL COMPONENTS 8 175 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25...
Page 658: ...ELECTRICAL COMPONENTS 8 177 EAS30549 CHECKING THE SWITCHES 2 1 3 4 6 5 7 8 9 12 13 14 10 11...
Page 694: ...EVENT CODE TABLE 9 15...
Page 698: ......
Page 699: ......
Page 700: ......