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CYLINDER HEAD
5-20
EAS30276
REMOVING THE CYLINDER HEAD
1. Remove:
•
Intake camshaft
•
Exhaust camshaft
Refer to “REMOVING THE CAMSHAFTS”
on page 5-11.
2. Remove:
•
Cylinder head bolt (M6) (
4)
•
Cylinder head bolt (M9) (
8)
TIP
•
Loosen the bolts in the proper sequence as
shown.
•
Loosen each bolt 1/2 of a turn at a time. After
all of the bolts are fully loosened, remove them.
EAS30278
CHECKING THE TIMING CHAIN GUIDE
(EXHAUST SIDE)
1. Check:
•
Timing chain guide (exhaust side)
Damage/wear
Replace.
EAS30277
CHECKING THE CYLINDER HEAD
1. Eliminate:
•
Combustion chamber carbon deposits
(with a rounded scraper)
TIP
Do not use a sharp instrument to avoid damag-
ing or scratching:
•
Spark plug bore threads
•
Valve seats
2. Check:
•
Cylinder head
Damage/scratches
Replace.
•
Cylinder head water jacket
Mineral deposits/rust
Eliminate.
3. Measure:
•
Cylinder head warpage
Out of specification
Resurface the cylinder
head.
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Place a straightedge “1” and a thickness
gauge “2” across the cylinder head.
b. Measure the warpage.
c. If the limit is exceeded, resurface the cylinder
head as follows.
d. Place a 400–600 grit wet sandpaper on the
surface plate and resurface the cylinder head
using a figure-eight sanding pattern.
TIP
To ensure an even surface, rotate the cylinder
head several times.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
8
1
2
3
4
5
6
7
8
9
10
11
12
4
Warpage limit
0.10 mm (0.0039 in)
Thickness gauge
90890-03180
Feeler gauge set
YU-26900-9
Summary of Contents for MTN850-A 2017
Page 1: ...2017 SERVICE MANUAL MTN850 A MTN850 AH BS2 28197 E0 ...
Page 2: ......
Page 8: ......
Page 55: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 18 ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 21 EAS30021 LUBRICATION DIAGRAMS 1 2 3 4 ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 4 7 7 8 9 5 6 2 3 1 ...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 4 5 6 2 3 1 ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 6 5 3 2 7 4 1 ...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 9 8 7 6 3 3 2 5 4 1 ...
Page 68: ...COOLING SYSTEM DIAGRAMS 2 31 EAS20020 COOLING SYSTEM DIAGRAMS 1 1 2 3 ...
Page 69: ...COOLING SYSTEM DIAGRAMS 2 32 1 Water pump 2 Thermostat 3 Radiator ...
Page 70: ...COOLING SYSTEM DIAGRAMS 2 33 1 2 3 4 5 6 ...
Page 72: ...CABLE ROUTING 2 35 EAS20021 CABLE ROUTING Handlebar top view ...
Page 74: ...CABLE ROUTING 2 37 Handlebar front view ...
Page 76: ...CABLE ROUTING 2 39 Radiator front side view and right side view ...
Page 78: ...CABLE ROUTING 2 41 Fuel tank left and bottom view ...
Page 80: ...CABLE ROUTING 2 43 Canister top view and left side view ...
Page 82: ...CABLE ROUTING 2 45 Air filter case and throttle body top view and left side view ...
Page 84: ...CABLE ROUTING 2 47 Air cut off valve left side view ...
Page 86: ...CABLE ROUTING 2 49 Frame and engine right side view ...
Page 88: ...CABLE ROUTING 2 51 Frame right side view ...
Page 90: ...CABLE ROUTING 2 53 Frame left side view a ...
Page 92: ...CABLE ROUTING 2 55 Frame and engine left side view ...
Page 94: ...CABLE ROUTING 2 57 Frame and engine left side view ...
Page 96: ...CABLE ROUTING 2 59 Frame top view ...
Page 98: ...CABLE ROUTING 2 61 Frame top view ...
Page 100: ...CABLE ROUTING 2 63 Frame top view ...
Page 102: ...CABLE ROUTING 2 65 Front brake right side view and left side view ...
Page 104: ...CABLE ROUTING 2 67 Rear brake ...
Page 106: ...CABLE ROUTING 2 69 Hydraulic unit top view and left side view ...
Page 108: ...CABLE ROUTING 2 71 ...
Page 142: ...PERIODIC MAINTENANCE 3 32 ...
Page 253: ...CAMSHAFTS 5 18 TIP Install the ignition coils 1 in the direction shown in the illustration 1 ...
Page 320: ...TRANSMISSION 5 85 ...
Page 348: ...AIR INDUCTION SYSTEM 7 15 EAS20071 AIR INDUCTION SYSTEM 1 2 3 2 3 4 4 ...
Page 354: ...AIR INDUCTION SYSTEM 7 21 ...
Page 357: ......
Page 358: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM ...
Page 364: ...ELECTRIC STARTING SYSTEM 8 7 EAS20073 ELECTRIC STARTING SYSTEM EAS30493 CIRCUIT DIAGRAM ...
Page 370: ...CHARGING SYSTEM 8 13 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM ...
Page 373: ...CHARGING SYSTEM 8 16 ...
Page 374: ...LIGHTING SYSTEM 8 17 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM ...
Page 378: ...SIGNALING SYSTEM 8 21 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM ...
Page 385: ...SIGNALING SYSTEM 8 28 ...
Page 386: ...COOLING SYSTEM 8 29 EAS20077 COOLING SYSTEM EAS30502 CIRCUIT DIAGRAM ...
Page 389: ...COOLING SYSTEM 8 32 ...
Page 390: ...FUEL INJECTION SYSTEM 8 33 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM ...
Page 462: ...FUEL PUMP SYSTEM 8 105 EAS20081 FUEL PUMP SYSTEM EAS30513 CIRCUIT DIAGRAM ...
Page 465: ...FUEL PUMP SYSTEM 8 108 ...
Page 466: ...IMMOBILIZER SYSTEM 8 109 EAS20084 IMMOBILIZER SYSTEM EAS30519 CIRCUIT DIAGRAM ...
Page 474: ...ABS ANTI LOCK BRAKE SYSTEM 8 117 EAS20085 ABS ANTI LOCK BRAKE SYSTEM EAS30843 CIRCUIT DIAGRAM ...
Page 476: ...ABS ANTI LOCK BRAKE SYSTEM 8 119 EAS30525 ABS COMPONENTS CHART 1 2 3 4 5 6 7 8 9 1 ...
Page 478: ...ABS ANTI LOCK BRAKE SYSTEM 8 121 EAS30844 ABS COUPLER LOCATION CHART 1 2 3 4 5 ...
Page 506: ...ELECTRICAL COMPONENTS 8 149 EAS20089 ELECTRICAL COMPONENTS ...
Page 508: ...ELECTRICAL COMPONENTS 8 151 ...
Page 532: ...ELECTRICAL COMPONENTS 8 175 ...
Page 557: ......
Page 558: ......