Yamaha MT-03, Service Manual

Page: 91 / 400

3-2
PERIODIC MAINTENANCE
ODOMETER READING (x 1,000 km) ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
1 10 20 30 40
CHECK
17 *
Sidestand
• Check operation.
✓ ✓ ✓ ✓ ✓ ✓
switch
18 *
Front fork
(See page 3-25)
• Check operation and for oil leakage.
✓ ✓ ✓ ✓
Shock absorber
19 * assembly • Check operation and shock absorber for oil leakage.
✓ ✓ ✓ ✓
(See page 3-25)
Side suspension
• Check operation.
relay arm and
✓ ✓ ✓ ✓
20 * connecting arm
pivoting points
• Lubricate with lithium-soap-based grease.
✓ ✓
(See page 3-28)
21 *
Fuel injection
• Adjust engine idling speed.
✓ ✓ ✓ ✓ ✓ ✓
(See page 3-5)
22
Engine oil • Change.
✓ ✓ ✓ ✓ ✓ ✓
(See page 3-9) • Check oil level and vehicle for oil leakage.
Engine oil filter
23 element • Replace
✓ ✓ ✓
(See page 3-10)
24 *
Cooling system
• Check coolant level and vehicle for coolant leakage.
✓ ✓ ✓ ✓ ✓
(See page 3-14, 3-16)
• Change. Every 3 years
25 *
Front and rear
• Check operation.
✓ ✓ ✓ ✓ ✓ ✓
brake switches
Moving parts and
26 cables • Lubricate.
✓ ✓ ✓ ✓ ✓
(See page 3-28)
Throttle grip
• Check operation and free play.
27 * housing and cable
• Adjust the throttle cable free play if necessary.
✓ ✓ ✓ ✓ ✓
(See page 3-5) • Lubricate the throttle grip housing and cable.
Air induction
• Check the air cut-off valve, reed valve, and hose
28 *
system
for damage.
✓ ✓ ✓ ✓ ✓
• Check fuel hoses for cracks or damage.
Muffler and
29 * exhaust pipe
• Check the screw clamp for looseness.
✓ ✓ ✓ ✓ ✓
(See page 3-14)
30 *
Lights, signals • Check operation.
✓ ✓ ✓ ✓ ✓ ✓
(See page 3-31) • Adjust headlight beam.
NOTE:
●
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
●
Hydraulic brake service
●
Regularly check and, if necessary, correct the brake fluid level.
●
Every two years replace the internal components of the brake master cylinders and calipers,
and change the brake fluid.
●
Replace the brake hoses every four years and if cracked or damaged.