STEERING HEAD
4-85
EAS31224
REMOVING THE STEERING COLUMN
1. Stand the vehicle on a level surface.
WARNING
EWA13120
Securely support the vehicle so that there is
no danger of it falling over.
2. Remove:
• Upper ring nut “1”
• Lock washer
• Center ring nut
• Rubber washer
• Lower ring nut “2”
• Steering column
WARNING
EWA18010
Securely support the steering column so
that there is no danger of it falling.
TIP
Remove the upper ring nut and lower ring nut
with the steering nut wrench “3”.
EAS30214
CHECKING THE STEERING HEAD
1. Wash:
• Bearings
• Bearing races
2. Check:
• Bearings
• Bearing races
Damage/pitting
→
Replace.
3. Replace:
• Bearings (steering column)
• Bearing races (steering column)
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a. Remove the bearing races from the steering
head pipe “1” with a long rod “2” and hammer.
b. Install new bearing races.
NOTICE
ECA14270
If the bearing race is not installed properly,
the steering head pipe could be damaged.
TIP
Always replace the bearings and bearing races
as a set.
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4. Check:
• Link arms
• Lower bracket pipes
• Steering column
Bends/cracks/damage
→
Replace.
EAS31225
INSTALLING THE STEERING COLUMN
1. Lubricate:
• Upper bearing
• Lower bearing
2. Install:
• Lower ring nut “1”
• Rubber washer
• Center ring nut “2”
• Lock washer “3”
• Upper ring nut “4”
Refer to “CHECKING AND ADJUSTING
THE STEERING HEAD AND LOWER
BRACKETS” on page 3-15.
Steering nut wrench
90890-01403
Exhaust flange nut wrench
YU-A9472
Recommended cleaning solvent
Kerosene
3
1
2
Recommended lubricant
Lithium-soap-based grease
Summary of Contents for MBK MW125 2014
Page 1: ...SERVICE MANUAL MW125 2014 MW125F 2015 2CM F8197 E0...
Page 6: ......
Page 8: ......
Page 49: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 20...
Page 52: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 EAS30021 LUBRICATION DIAGRAMS 1 3 2...
Page 53: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 24 1 Oil strainer 2 Oil pump assembly 3 Camshaft...
Page 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 2 3 4 5 1...
Page 56: ...COOLING SYSTEM DIAGRAMS 2 27 EAS20020 COOLING SYSTEM DIAGRAMS 1 2 4 3 5 6 9 8 3 4 5 7...
Page 60: ...CABLE ROUTING 2 31 Steering head left side view A A A A 1 2 2 2 1 1 2 1 2 1 2 B...
Page 62: ...CABLE ROUTING 2 33 Front wheel left side view 1 2 1 1 1...
Page 63: ...CABLE ROUTING 2 34 1 Speed sensor lead 2 Front brake hose...
Page 66: ...CABLE ROUTING 2 37 Front frame right side view...
Page 70: ...CABLE ROUTING 2 41 Front frame left side view 1 2 3 4 5 6 7 8 9 10 A 4 7 5 6 11 13 12...
Page 74: ...CABLE ROUTING 2 45 Front frame top view 1 2 3 4 2 3 4 5 6 12 10 11 13 7 8 8 9 A 2 3 5 4 6...
Page 76: ...CABLE ROUTING 2 47 Rear frame top view 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A B...
Page 78: ...CABLE ROUTING 2 49...
Page 81: ......
Page 205: ...ENGINE INSPECTION 5 2 10 Install Center cover Refer to GENERAL CHASSIS 1 on page 4 1...
Page 248: ...V BELT AUTOMATIC TRANSMISSION 5 45 a 1 2...
Page 270: ...CRANKSHAFT 5 67...
Page 282: ...WATER PUMP 6 11...
Page 287: ...FUEL TANK 7 4 Refer to INSTALLING THE FUEL TANK on page 7 2...
Page 296: ...THROTTLE BODY 7 13...
Page 298: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM...
Page 302: ...ELECTRIC STARTING SYSTEM 8 5 EAS20073 ELECTRIC STARTING SYSTEM EAS30493 CIRCUIT DIAGRAM...
Page 307: ...ELECTRIC STARTING SYSTEM 8 10...
Page 308: ...CHARGING SYSTEM 8 11 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM...
Page 311: ...CHARGING SYSTEM 8 14...
Page 312: ...LIGHTING SYSTEM 8 15 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM...
Page 316: ...SIGNALING SYSTEM 8 19 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM...
Page 322: ...FUEL INJECTION SYSTEM 8 25 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM...
Page 349: ...FUEL INJECTION SYSTEM 8 52...
Page 366: ...ELECTRICAL COMPONENTS 8 69...
Page 375: ...SELF DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE 9 8...
Page 377: ......
Page 378: ......