3
PERIODIC CHECKS AND ADJUSTMENTS
............................................................................ 3-1
INTRODUCTION ....................................................................................... 3-1
PERIODIC MAINTENANCE CHART FOR THE EMISSION
CONTROL SYSTEM ................................................................................ 3-1
GENERAL MAINTENANCE AND LUBRICATION CHART ....................... 3-1
CHECKING THE FUEL LINE .................................................................... 3-4
CHECKING THE SPARK PLUG ............................................................... 3-4
ADJUSTING THE VALVE CLEARANCE .................................................. 3-4
CHECKING THE BREATHER HOSES ..................................................... 3-6
CHECKING THE ENGINE IDLING SPEED .............................................. 3-7
CHECKING THE THROTTLE BODY JOINT AND
INTAKE MANIFOLD ................................................................................. 3-7
CHECKING THE EXHAUST SYSTEM...................................................... 3-8
ADJUSTING THE EXHAUST GAS VOLUME ........................................... 3-8
REPLACING THE AIR FILTER ELEMENT ............................................... 3-8
CLEANING THE V-BELT CASE AIR FILTER ELEMENT ......................... 3-9
CHECKING THE BRAKE OPERATION .................................................. 3-10
CHECKING THE FRONT BRAKE PADS ................................................ 3-10
CHECKING THE REAR BRAKE PADS .................................................. 3-10
ADJUSTING THE REAR BRAKE LEVER FREE PLAY .......................... 3-10
CHECKING THE FRONT BRAKE HOSES ............................................. 3-11
CHECKING THE REAR BRAKE HOSE .................................................. 3-11
CHECKING THE BRAKE FLUID LEVEL................................................. 3-11
BLEEDING THE HYDRAULIC BRAKE SYSTEM ................................... 3-12
CHECKING THE WHEELS ..................................................................... 3-13
CHECKING THE TIRES.......................................................................... 3-14
CHECKING THE WHEEL BEARINGS .................................................... 3-15
CHECKING AND ADJUSTING THE STEERING HEAD AND
LOWER BRACKETS .............................................................................. 3-15
CHECKING THE TIE-ROD BUSHINGS AND
FRONT ARM BUSHINGS ...................................................................... 3-17
CHECKING THE LINK ARM BEARINGS................................................ 3-17
CHECKING THE CHASSIS FASTENERS .............................................. 3-17
LUBRICATING THE LEVERS ................................................................. 3-17
CHECKING THE SIDESTAND................................................................ 3-17
LUBRICATING THE SIDESTAND........................................................... 3-18
CHECKING THE CENTERSTAND ......................................................... 3-18
LUBRICATING THE CENTERSTAND .................................................... 3-18
CHECKING THE SIDESTAND SWITCH................................................. 3-18
CHECKING THE FRONT FORK ............................................................. 3-18
CHECKING THE REAR SUSPENSION.................................................. 3-18
CHECKING THE ENGINE OIL LEVEL.................................................... 3-18
CHANGING THE ENGINE OIL ............................................................... 3-19
CHECKING THE COOLANT LEVEL....................................................... 3-20
CHECKING THE COOLING SYSTEM .................................................... 3-21
CHANGING THE COOLANT................................................................... 3-21
CHANGING THE FINAL TRANSMISSION OIL....................................... 3-22
REPLACING THE V-BELT ...................................................................... 3-23
CHECKING THE BRAKE LIGHT SWITCHES......................................... 3-23
CHECKING AND LUBRICATING THE CABLES .................................... 3-23
Summary of Contents for MBK MW125 2014
Page 1: ...SERVICE MANUAL MW125 2014 MW125F 2015 2CM F8197 E0...
Page 6: ......
Page 8: ......
Page 49: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 20...
Page 52: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 EAS30021 LUBRICATION DIAGRAMS 1 3 2...
Page 53: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 24 1 Oil strainer 2 Oil pump assembly 3 Camshaft...
Page 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 2 3 4 5 1...
Page 56: ...COOLING SYSTEM DIAGRAMS 2 27 EAS20020 COOLING SYSTEM DIAGRAMS 1 2 4 3 5 6 9 8 3 4 5 7...
Page 60: ...CABLE ROUTING 2 31 Steering head left side view A A A A 1 2 2 2 1 1 2 1 2 1 2 B...
Page 62: ...CABLE ROUTING 2 33 Front wheel left side view 1 2 1 1 1...
Page 63: ...CABLE ROUTING 2 34 1 Speed sensor lead 2 Front brake hose...
Page 66: ...CABLE ROUTING 2 37 Front frame right side view...
Page 70: ...CABLE ROUTING 2 41 Front frame left side view 1 2 3 4 5 6 7 8 9 10 A 4 7 5 6 11 13 12...
Page 74: ...CABLE ROUTING 2 45 Front frame top view 1 2 3 4 2 3 4 5 6 12 10 11 13 7 8 8 9 A 2 3 5 4 6...
Page 76: ...CABLE ROUTING 2 47 Rear frame top view 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A B...
Page 78: ...CABLE ROUTING 2 49...
Page 81: ......
Page 205: ...ENGINE INSPECTION 5 2 10 Install Center cover Refer to GENERAL CHASSIS 1 on page 4 1...
Page 248: ...V BELT AUTOMATIC TRANSMISSION 5 45 a 1 2...
Page 270: ...CRANKSHAFT 5 67...
Page 282: ...WATER PUMP 6 11...
Page 287: ...FUEL TANK 7 4 Refer to INSTALLING THE FUEL TANK on page 7 2...
Page 296: ...THROTTLE BODY 7 13...
Page 298: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM...
Page 302: ...ELECTRIC STARTING SYSTEM 8 5 EAS20073 ELECTRIC STARTING SYSTEM EAS30493 CIRCUIT DIAGRAM...
Page 307: ...ELECTRIC STARTING SYSTEM 8 10...
Page 308: ...CHARGING SYSTEM 8 11 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM...
Page 311: ...CHARGING SYSTEM 8 14...
Page 312: ...LIGHTING SYSTEM 8 15 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM...
Page 316: ...SIGNALING SYSTEM 8 19 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM...
Page 322: ...FUEL INJECTION SYSTEM 8 25 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM...
Page 349: ...FUEL INJECTION SYSTEM 8 52...
Page 366: ...ELECTRICAL COMPONENTS 8 69...
Page 375: ...SELF DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE 9 8...
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