VALVES AND VALVE SPRINGS
5-24
3. Eliminate:
• Carbon deposits
(from the valve face and valve seat)
4. Check:
• Valve face
Pitting/wear
→
Grind the valve face.
• Valve stem end
Mushroom shape or diameter larger than the
body of the valve stem
→
Replace the valve.
5. Measure:
• Valve stem runout
Out of specification
→
Replace the valve.
TIP
• When installing a new valve, always replace
the valve guide.
• If the valve is removed or replaced, always re-
place the valve stem seal.
EAS30285
CHECKING THE VALVE SEATS
The following procedure applies to all of the
valves and valve seats.
1. Eliminate:
• Carbon deposits
(from the valve face and valve seat)
2. Check:
• Valve seat
Pitting/wear
→
Replace the cylinder head.
3. Measure:
• Valve seat width “a”
Out of specification
→
Replace the cylinder
head.
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a. Apply blue layout fluid “b” onto the valve face.
b. Install the valve into the cylinder head.
c. Press the valve through the valve guide and
onto the valve seat to make a clear impres-
sion.
d. Measure the valve seat width.
TIP
Where the valve seat and valve face contacted
one another, the blue layout fluid will have been
removed.
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4. Lap:
• Valve face
• Valve seat
TIP
After replacing the cylinder head or replacing the
valve and valve guide, the valve seat and valve
face should be lapped.
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a. Apply a coarse lapping compound “a” to the
valve face.
Valve stem runout
0.010 mm (0.0004 in)
Valve seat contact width (intake)
0.90–1.20 mm (0.0354–0.0472 in)
Limit
1.6 mm (0.06 in)
Valve seat contact width (ex-
haust)
0.90–1.20 mm (0.0354–0.0472 in)
Limit
1.6 mm (0.06 in)
Summary of Contents for MBK MW125 2014
Page 1: ...SERVICE MANUAL MW125 2014 MW125F 2015 2CM F8197 E0...
Page 6: ......
Page 8: ......
Page 49: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 20...
Page 52: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 EAS30021 LUBRICATION DIAGRAMS 1 3 2...
Page 53: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 24 1 Oil strainer 2 Oil pump assembly 3 Camshaft...
Page 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 2 3 4 5 1...
Page 56: ...COOLING SYSTEM DIAGRAMS 2 27 EAS20020 COOLING SYSTEM DIAGRAMS 1 2 4 3 5 6 9 8 3 4 5 7...
Page 60: ...CABLE ROUTING 2 31 Steering head left side view A A A A 1 2 2 2 1 1 2 1 2 1 2 B...
Page 62: ...CABLE ROUTING 2 33 Front wheel left side view 1 2 1 1 1...
Page 63: ...CABLE ROUTING 2 34 1 Speed sensor lead 2 Front brake hose...
Page 66: ...CABLE ROUTING 2 37 Front frame right side view...
Page 70: ...CABLE ROUTING 2 41 Front frame left side view 1 2 3 4 5 6 7 8 9 10 A 4 7 5 6 11 13 12...
Page 74: ...CABLE ROUTING 2 45 Front frame top view 1 2 3 4 2 3 4 5 6 12 10 11 13 7 8 8 9 A 2 3 5 4 6...
Page 76: ...CABLE ROUTING 2 47 Rear frame top view 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A B...
Page 78: ...CABLE ROUTING 2 49...
Page 81: ......
Page 205: ...ENGINE INSPECTION 5 2 10 Install Center cover Refer to GENERAL CHASSIS 1 on page 4 1...
Page 248: ...V BELT AUTOMATIC TRANSMISSION 5 45 a 1 2...
Page 270: ...CRANKSHAFT 5 67...
Page 282: ...WATER PUMP 6 11...
Page 287: ...FUEL TANK 7 4 Refer to INSTALLING THE FUEL TANK on page 7 2...
Page 296: ...THROTTLE BODY 7 13...
Page 298: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM...
Page 302: ...ELECTRIC STARTING SYSTEM 8 5 EAS20073 ELECTRIC STARTING SYSTEM EAS30493 CIRCUIT DIAGRAM...
Page 307: ...ELECTRIC STARTING SYSTEM 8 10...
Page 308: ...CHARGING SYSTEM 8 11 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM...
Page 311: ...CHARGING SYSTEM 8 14...
Page 312: ...LIGHTING SYSTEM 8 15 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM...
Page 316: ...SIGNALING SYSTEM 8 19 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM...
Page 322: ...FUEL INJECTION SYSTEM 8 25 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM...
Page 349: ...FUEL INJECTION SYSTEM 8 52...
Page 366: ...ELECTRICAL COMPONENTS 8 69...
Page 375: ...SELF DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE 9 8...
Page 377: ......
Page 378: ......