FRONT FORKS
4-72
1. Install (main tube side only):
• Inner tube bushing “1”
• Rebound spring “2”
• Damper rod ring “3”
• Damper rod “4”
• Spring
• Oil flow stopper “5”
(in the inner tube “6”)
NOTICE
ECA21690
Allow the damper rod to slide slowly down
the inner tube “6” until it protrudes from the
bottom of the inner tube. Be careful not to
damage the inner tube.
2. Lubricate:
• Inner tube’s outer surface
3. Install:
• Inner tube
(in the outer tube)
4. Install:
• Copper washer
• Front fork damper rod bolt (main tube side
only)
• Front fork outer tube bolt (guide tube side
only)
5. Tighten (main tube side only):
• Front fork damper rod bolt “1”
TIP
While holding the damper rod assembly with the
hexagon bit socket (15 mm) “2” and T-handle
“3”, tighten the front fork damper rod bolt.
6. Install:
• Outer tube bushing “1”
• Washer
(with the fork seal driver attachment “2” and
fork seal driver weight “3”)
7. Install:
• Oil seal “1”
(with the fork seal driver attachment “2” and
fork seal driver weight “3”)
NOTICE
ECA14220
Make sure the numbered side of the oil seal
faces up.
Recommended oil
Fork oil 10W or equivalent
T
R
.
.
Front fork outer tube bolt
18 Nm (1.8 m·kgf, 13 ft·lbf)
LOCTITE®
T
R
.
.
Front fork damper rod bolt
18 Nm (1.8 m·kgf, 13 ft·lbf)
LOCTITE®
New
5
3
1
2
4
6
New
New
T-handle
90890-01326
T-handle 3/8" drive 60 cm long
YM-01326
Fork seal driver weight
90890-01367
Replacement hammer
YM-A9409-7
Fork seal driver attachment (ø33)
90890-01368
Replacement 33 mm
YM-A9409-4
2
1
New
3
2
1
New
New
Summary of Contents for MBK MW125 2014
Page 1: ...SERVICE MANUAL MW125 2014 MW125F 2015 2CM F8197 E0...
Page 6: ......
Page 8: ......
Page 49: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 20...
Page 52: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 EAS30021 LUBRICATION DIAGRAMS 1 3 2...
Page 53: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 24 1 Oil strainer 2 Oil pump assembly 3 Camshaft...
Page 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 2 3 4 5 1...
Page 56: ...COOLING SYSTEM DIAGRAMS 2 27 EAS20020 COOLING SYSTEM DIAGRAMS 1 2 4 3 5 6 9 8 3 4 5 7...
Page 60: ...CABLE ROUTING 2 31 Steering head left side view A A A A 1 2 2 2 1 1 2 1 2 1 2 B...
Page 62: ...CABLE ROUTING 2 33 Front wheel left side view 1 2 1 1 1...
Page 63: ...CABLE ROUTING 2 34 1 Speed sensor lead 2 Front brake hose...
Page 66: ...CABLE ROUTING 2 37 Front frame right side view...
Page 70: ...CABLE ROUTING 2 41 Front frame left side view 1 2 3 4 5 6 7 8 9 10 A 4 7 5 6 11 13 12...
Page 74: ...CABLE ROUTING 2 45 Front frame top view 1 2 3 4 2 3 4 5 6 12 10 11 13 7 8 8 9 A 2 3 5 4 6...
Page 76: ...CABLE ROUTING 2 47 Rear frame top view 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A B...
Page 78: ...CABLE ROUTING 2 49...
Page 81: ......
Page 205: ...ENGINE INSPECTION 5 2 10 Install Center cover Refer to GENERAL CHASSIS 1 on page 4 1...
Page 248: ...V BELT AUTOMATIC TRANSMISSION 5 45 a 1 2...
Page 270: ...CRANKSHAFT 5 67...
Page 282: ...WATER PUMP 6 11...
Page 287: ...FUEL TANK 7 4 Refer to INSTALLING THE FUEL TANK on page 7 2...
Page 296: ...THROTTLE BODY 7 13...
Page 298: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM...
Page 302: ...ELECTRIC STARTING SYSTEM 8 5 EAS20073 ELECTRIC STARTING SYSTEM EAS30493 CIRCUIT DIAGRAM...
Page 307: ...ELECTRIC STARTING SYSTEM 8 10...
Page 308: ...CHARGING SYSTEM 8 11 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM...
Page 311: ...CHARGING SYSTEM 8 14...
Page 312: ...LIGHTING SYSTEM 8 15 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM...
Page 316: ...SIGNALING SYSTEM 8 19 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM...
Page 322: ...FUEL INJECTION SYSTEM 8 25 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM...
Page 349: ...FUEL INJECTION SYSTEM 8 52...
Page 366: ...ELECTRICAL COMPONENTS 8 69...
Page 375: ...SELF DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE 9 8...
Page 377: ......
Page 378: ......