PERIODIC MAINTENANCE
3-1
EAS20022
PERIODIC MAINTENANCE
EAS30022
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a long-
er service life and reduce the need for costly overhaul work. This information applies to vehicles already
in service as well as to new vehicles that are being prepared for sale. All service technicians should be
familiar with this entire chapter.
EAS30614
PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM
TIP
•
The annual checks must be performed every year, except if a kilometer-based maintenance,
or for the UK, a mileage-based maintenance, is performed instead.
• From 20000 km (12000 mi), repeat the maintenance intervals starting from 4000 km (2400 mi).
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
EAS30615
GENERAL MAINTENANCE AND LUBRICATION CHART
TIP
•
The annual checks must be performed every year, except if a kilometer-based maintenance,
or for the UK, a mileage-based maintenance, is performed instead.
• From 20000 km (12000 mi), repeat the maintenance intervals starting from 4000 km (2400 mi).
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
NO.
ITEM
CHECK OR MAINTENANCE
JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)
4000 km
(2400 mi)
8000 km
(4800 mi)
12000 km
(7200 mi)
16000 km
(9600 mi)
1
*
Fuel line
• Check fuel hoses for cracks or
damage.
√
√
√
√
√
2
*
Spark plug
• Replace.
√
√
3
*
Valves
• Check valve clearance.
• Adjust if necessary.
Every 12000 km (7200 mi)
4
*
Fuel injection
• Check engine idle speed.
√
√
√
√
√
√
5
*
Exhaust system
• Check for leakage.
• Tighten if necessary.
• Replace gasket(s) if neces-
sary.
Every 12000 km (7200 mi)
NO.
ITEM
CHECK OR MAINTENANCE
JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)
4000 km
(2400 mi)
8000 km
(4800 mi)
12000 km
(7200 mi)
16000 km
(9600 mi)
1
Air filter element
• Replace.
Every 20000 km (12500 mi)
2
Air filter check
hose
• Clean.
√
√
√
√
√
3
*
V-belt case air fil-
ter element
• Clean.
• Replace if necessary.
√
√
√
√
4
*
Front brake
• Check operation, fluid level
and vehicle for fluid leakage.
√
√
√
√
√
√
• Replace brake pads.
Whenever worn to the limit
Summary of Contents for MBK MW125 2014
Page 1: ...SERVICE MANUAL MW125 2014 MW125F 2015 2CM F8197 E0...
Page 6: ......
Page 8: ......
Page 49: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 20...
Page 52: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 EAS30021 LUBRICATION DIAGRAMS 1 3 2...
Page 53: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 24 1 Oil strainer 2 Oil pump assembly 3 Camshaft...
Page 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 2 3 4 5 1...
Page 56: ...COOLING SYSTEM DIAGRAMS 2 27 EAS20020 COOLING SYSTEM DIAGRAMS 1 2 4 3 5 6 9 8 3 4 5 7...
Page 60: ...CABLE ROUTING 2 31 Steering head left side view A A A A 1 2 2 2 1 1 2 1 2 1 2 B...
Page 62: ...CABLE ROUTING 2 33 Front wheel left side view 1 2 1 1 1...
Page 63: ...CABLE ROUTING 2 34 1 Speed sensor lead 2 Front brake hose...
Page 66: ...CABLE ROUTING 2 37 Front frame right side view...
Page 70: ...CABLE ROUTING 2 41 Front frame left side view 1 2 3 4 5 6 7 8 9 10 A 4 7 5 6 11 13 12...
Page 74: ...CABLE ROUTING 2 45 Front frame top view 1 2 3 4 2 3 4 5 6 12 10 11 13 7 8 8 9 A 2 3 5 4 6...
Page 76: ...CABLE ROUTING 2 47 Rear frame top view 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A B...
Page 78: ...CABLE ROUTING 2 49...
Page 81: ......
Page 205: ...ENGINE INSPECTION 5 2 10 Install Center cover Refer to GENERAL CHASSIS 1 on page 4 1...
Page 248: ...V BELT AUTOMATIC TRANSMISSION 5 45 a 1 2...
Page 270: ...CRANKSHAFT 5 67...
Page 282: ...WATER PUMP 6 11...
Page 287: ...FUEL TANK 7 4 Refer to INSTALLING THE FUEL TANK on page 7 2...
Page 296: ...THROTTLE BODY 7 13...
Page 298: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM...
Page 302: ...ELECTRIC STARTING SYSTEM 8 5 EAS20073 ELECTRIC STARTING SYSTEM EAS30493 CIRCUIT DIAGRAM...
Page 307: ...ELECTRIC STARTING SYSTEM 8 10...
Page 308: ...CHARGING SYSTEM 8 11 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM...
Page 311: ...CHARGING SYSTEM 8 14...
Page 312: ...LIGHTING SYSTEM 8 15 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM...
Page 316: ...SIGNALING SYSTEM 8 19 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM...
Page 322: ...FUEL INJECTION SYSTEM 8 25 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM...
Page 349: ...FUEL INJECTION SYSTEM 8 52...
Page 366: ...ELECTRICAL COMPONENTS 8 69...
Page 375: ...SELF DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE 9 8...
Page 377: ......
Page 378: ......