FRONT FORKS
4-70
EAS30206
REMOVING THE FRONT FORK LEGS
The following procedure applies to both of the
front fork legs.
1. Stand the vehicle on a level surface.
WARNING
EWA13120
Securely support the vehicle so that there is
no danger of it falling over.
TIP
Place the vehicle on a suitable stand so that the
front wheels are elevated.
2. Loosen:
• Front fork leg bolts “1”
• Cap bolts “2”
NOTICE
ECA21670
Do not loosen the front fork leg bolts unless
it is necessary to replace the outer tubes.
TIP
If the cap bolts are difficult to loosen, slightly
loosen the lower bracket pinch bolts “3”.
3. Loosen:
• Lower bracket pinch bolts “3”
WARNING
EWA18000
Before loosening the lower bracket pinch
bolts, support the front fork leg.
EAS30207
DISASSEMBLING THE FRONT FORK LEGS
The following procedure applies to both of the
front fork legs.
NOTICE
ECA19110
• The front fork leg has a very sophisticated
internal construction, which are particular-
ly sensitive to foreign material.
• When disassembling and assembling the
front fork leg, do not allow any foreign ma-
terial to enter the front fork.
1. Drain:
• Fork oil
TIP
Stroke the outer tube several times while drain-
ing the fork oil.
2. Remove:
• Dust seal “1”
• Oil seal clip “2”
(with a flathead screwdriver)
NOTICE
ECA14180
Do not scratch the inner tube.
3. Remove (main tube side only):
• Front fork damper rod bolt “1”
• Copper washer
TIP
While holding the damper rod with the hexagon
bit socket (15 mm) “2” and T-handle “3”, loosen
the front fork damper rod bolt.
1
2
3
2
1
Summary of Contents for MBK MW125 2014
Page 1: ...SERVICE MANUAL MW125 2014 MW125F 2015 2CM F8197 E0...
Page 6: ......
Page 8: ......
Page 49: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 20...
Page 52: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 EAS30021 LUBRICATION DIAGRAMS 1 3 2...
Page 53: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 24 1 Oil strainer 2 Oil pump assembly 3 Camshaft...
Page 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 2 3 4 5 1...
Page 56: ...COOLING SYSTEM DIAGRAMS 2 27 EAS20020 COOLING SYSTEM DIAGRAMS 1 2 4 3 5 6 9 8 3 4 5 7...
Page 60: ...CABLE ROUTING 2 31 Steering head left side view A A A A 1 2 2 2 1 1 2 1 2 1 2 B...
Page 62: ...CABLE ROUTING 2 33 Front wheel left side view 1 2 1 1 1...
Page 63: ...CABLE ROUTING 2 34 1 Speed sensor lead 2 Front brake hose...
Page 66: ...CABLE ROUTING 2 37 Front frame right side view...
Page 70: ...CABLE ROUTING 2 41 Front frame left side view 1 2 3 4 5 6 7 8 9 10 A 4 7 5 6 11 13 12...
Page 74: ...CABLE ROUTING 2 45 Front frame top view 1 2 3 4 2 3 4 5 6 12 10 11 13 7 8 8 9 A 2 3 5 4 6...
Page 76: ...CABLE ROUTING 2 47 Rear frame top view 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A B...
Page 78: ...CABLE ROUTING 2 49...
Page 81: ......
Page 205: ...ENGINE INSPECTION 5 2 10 Install Center cover Refer to GENERAL CHASSIS 1 on page 4 1...
Page 248: ...V BELT AUTOMATIC TRANSMISSION 5 45 a 1 2...
Page 270: ...CRANKSHAFT 5 67...
Page 282: ...WATER PUMP 6 11...
Page 287: ...FUEL TANK 7 4 Refer to INSTALLING THE FUEL TANK on page 7 2...
Page 296: ...THROTTLE BODY 7 13...
Page 298: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM...
Page 302: ...ELECTRIC STARTING SYSTEM 8 5 EAS20073 ELECTRIC STARTING SYSTEM EAS30493 CIRCUIT DIAGRAM...
Page 307: ...ELECTRIC STARTING SYSTEM 8 10...
Page 308: ...CHARGING SYSTEM 8 11 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM...
Page 311: ...CHARGING SYSTEM 8 14...
Page 312: ...LIGHTING SYSTEM 8 15 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM...
Page 316: ...SIGNALING SYSTEM 8 19 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM...
Page 322: ...FUEL INJECTION SYSTEM 8 25 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM...
Page 349: ...FUEL INJECTION SYSTEM 8 52...
Page 366: ...ELECTRICAL COMPONENTS 8 69...
Page 375: ...SELF DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE 9 8...
Page 377: ......
Page 378: ......