8-82
Shimming (counter rotation model)
0
1
2
3
4
5
6
7
8
9
10
A
2.
Measure the thickness of each original
shim(s) (T1) in 2 places.
TIP:
Do not reuse a shim if it is deformed or
scratched.
3.
Determine the reverse gear shim
thickness (T1) adjustment in the
“Reverse gear shim (T1) selection chart”
according to the truncated average (BL1)
from “Measuring the reverse gear
backlash.”
Example:
(BL1) = 0.70 mm
a
(T1) adjustment = 0.17 mm
b
from the
“Reverse gear shim (T1) selection chart.”
The current shim thickness must be
increased by 0.17 mm.
A
Backlash measurement (BL1)
B
Shim thickness adjustment
TIP:
• If the shim thickness adjustment value is
positive, the current shim thickness must be
increased by that amount and, if the value
is negative, the current shim thickness must
be decreased by that amount.
• The gray-colored area on the selection
chart indicates the range of the specified
backlash. Shimming is not required if the
measured backlash is within the gray-col-
ored area.
• The values for the shim thickness adjust-
ments specified in the selection chart are
intended to achieve the median value within
the range for the specified forward or
reverse gear backlash.
• The selection chart table shows the shim
thickness adjustments for marked points on
the chart.
4.
Calculate the new reverse gear shim
thickness (T1) as same way in the
example.
Calculation formula:
New reverse gear shim thickness (T1) = Cur-
rent reverse gear shim thi Shim
thickness adjustment
Example:
If the current reverse gear shim thickness is
1.00 mm and the shim thickness adjustment
is –0.23 mm, then
(T1) = 1.00 mm + (–0.23) mm
= 1.00 mm – 0.23 mm
= 0.77 mm
TIP:
• Use the least number of shims to achieve
the required shim thickness.
• If the calculated shim thickness cannot be
obtained with a combination of the available
shims, increase the shim thickness by
0.01 mm.
5.
Install the shim(s) (T1) and roller bearing.
–0.30 –0.27 –0.23 –0.20
0.17 0.2
0
5
10
15
70
75
0.40
0.20
0
–0.20
–0.40
0
5
10
15
65
70
75
a
b
B
(mm)
A
(1/100 mm)
A
B
Available shim thicknesses:
0.10, 0.12, 0.15, 0.18, 0.30, 0.40, and
0.50 mm
Summary of Contents for F150B
Page 1: ...SERVICE MANUAL 6BM 28197 5L 11 F150B FL150B ...
Page 4: ......
Page 211: ...6 34 Vapor separator 0 1 2 3 4 5 6 7 8 9 10 A MEMO ...
Page 311: ...8 32 Shimming regular rotation model 0 1 2 3 4 5 6 7 8 9 10 A Shim location F R P T3 T1 T2 ...
Page 351: ...8 72 Shimming counter rotation model 0 1 2 3 4 5 6 7 8 9 10 A Shim location F R P T3 T2 T4 T1 ...
Page 448: ...A 1 MEMO ...
Page 451: ......
Page 452: ...Printed in China Jul 2008 0 6 1 ABE E_4 YAMAHA MOTOR CO LTD ...
Page 458: ......