7-40
Cylinder head
0
1
2
3
4
5
6
7
8
9
10
A
Checking the valve guide
Before checking the valve guides, make sure
that the valve stem diameter is within specifi-
cation.
1.
Measure the valve guide inside diameter
a
.
2.
Calculate the valve stem-to-valve guide
clearance as follows. Replace the valve
guide if out of specification.
Replacing the valve guide
After replacing a valve guide, check the valve
seat contact area.
1.
Remove the valve guide
a
using the
special service tool
b
from the combus-
tion chamber side.
2.
Install a new valve guide
c
using the
special service tool
b
from the camshaft
side until the valve guide installer
d
contacts the cylinder head.
TIP:
Apply engine oil to the outer surface of new
valve guides.
3.
Insert the special service tool
e
into the
valve guide
c
, and then ream the valve
guide.
TIP:
• Apply engine oil to the inner surface of the
valve guide.
• Turn the valve guide reamer clockwise to
ream the valve guide.
• Do not turn the reamer counterclockwise
when removing it.
• Make sure to clean the valve guide after
reaming it.
Valve guide inside diameter
a
:
Intake and exhaust:
5.504–5.522 mm (0.2167–0.2174 in)
Valve stem-to-valve guide clearance
= valve guide inside diameter – valve
stem diameter:
Intake and exhaust:
0.025–0.058 mm (0.0010–0.0023 in)
Valve guide remover/installer
b
:
90890-06801
a
a
b
Valve guide remover/installer
b
:
90890-06801
Valve guide installer
d
:
90890-06810
Valve guide reamer
e
:
90890-06804
E
c
b
d
c
e
Summary of Contents for F150B
Page 1: ...SERVICE MANUAL 6BM 28197 5L 11 F150B FL150B ...
Page 4: ......
Page 211: ...6 34 Vapor separator 0 1 2 3 4 5 6 7 8 9 10 A MEMO ...
Page 311: ...8 32 Shimming regular rotation model 0 1 2 3 4 5 6 7 8 9 10 A Shim location F R P T3 T1 T2 ...
Page 351: ...8 72 Shimming counter rotation model 0 1 2 3 4 5 6 7 8 9 10 A Shim location F R P T3 T2 T4 T1 ...
Page 448: ...A 1 MEMO ...
Page 451: ......
Page 452: ...Printed in China Jul 2008 0 6 1 ABE E_4 YAMAHA MOTOR CO LTD ...
Page 458: ......