5-37
CLUTCH
Clutch boss nut
90 Nm (9.0 m·kg, 65 ft·lb)
Universal clutch holder
90890-04086
EAS00286
CHECKING THE PRESSURE PLATE
1. Check:
• Pressure plate “1”
Cracks/damage
→
Replace.
• Bearing “2”
Damage/wear
→
Replace.
EAS00287
CHECKING THE PULL LEVER SHAFT
AND PULL ROD
1. Check:
• Pull lever shaft pinion gear teeth “1”
• Pull rod teeth “2”
Damage/wear
→
Replace the pull rod and
pull lever shaft pinion gear as a set.
2. Check:
• Pull rod bearing
Damage/wear
→
Replace.
EAS00292
CHECKING THE PRIMARY DRIVEN GEAR
1. Check:
• Primary driven gear
Damage/wear
→
Replace the primary drive
gear and clutch housing as a set.
Excessive noise during operation
→
Replace
the primary drive gear and clutch housing as
a set.
2
1
2
1
EAS00299
INSTALLING THE CLUTCH
1. Install:
• Clutch boss
• Lock washer
• Clutch boss nut “1”
NOTE:
Lubricate the crankshaft end threads with en-
gine oil.
2. Tighten:
• Clutch boss nut
3
2
1
New
NOTE:
While holding the clutch boss “2” with the uni-
versal clutch holder “3”, tighten the clutch boss
nut.
3. Bend the lock washer tab along a flat side of
the nut.
Summary of Contents for 2008 Tenere
Page 1: ...SERVICE MANUAL 2008 11D F8197 E0 XT660Z ...
Page 8: ......
Page 24: ......
Page 44: ...2 20 TIGHTENING TORQUES Cylinder head tightening sequence 2 4 3 1 ...
Page 54: ...2 30 COOLING SYSTEM DIAGRAMS 1 2 3 4 5 6 7 9 10 11 12 5 8 11 A ...
Page 57: ...2 33 LUBRICATION DIAGRAMS LUBRICATION DIAGRAMS 1 A A A A B B B A A B 3 2 2 4 1 1 5 5 ...
Page 59: ...2 35 LUBRICATION DIAGRAMS A A A A 3 1 2 3 4 ...
Page 60: ...2 36 LUBRICATION DIAGRAMS 1 Oil delivery pipe 2 2 Oil delivery pipe 1 3 Oil filter 4 Oil pump ...
Page 61: ...2 37 LUBRICATION DIAGRAMS 1 7 2 3 4 5 6 A ...
Page 63: ...2 39 LUBRICATION DIAGRAMS 1 6 5 4 3 2 ...
Page 65: ...2 41 CABLE ROUTING CABLE ROUTING ...
Page 67: ...2 43 CABLE ROUTING ...
Page 69: ...2 45 CABLE ROUTING ...
Page 71: ...2 47 CABLE ROUTING ...
Page 73: ...2 49 CABLE ROUTING ...
Page 75: ...2 51 CABLE ROUTING ...
Page 77: ...2 53 CABLE ROUTING ...
Page 79: ...2 55 CABLE ROUTING ...
Page 81: ...2 57 CABLE ROUTING ...
Page 83: ...2 59 CABLE ROUTING ...
Page 176: ...4 56 FRONT FORK WARNING Make sure the brake hoses are routed prop erly 1 2 3 ...
Page 270: ......
Page 284: ......
Page 301: ...7 17 FUEL INJECTION SYSTEM WIRING DIAGRAM ...
Page 324: ......
Page 327: ...8 1 IGNITION SYSTEM EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 331: ...8 5 ELECTRIC STARTING SYSTEM EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 337: ...8 11 CHARGING SYSTEM EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 338: ...8 12 CHARGING SYSTEM 2 A C magneto 5 Rectifier regulator 7 Battery 8 Main fuse ...
Page 340: ...8 14 CHARGING SYSTEM ...
Page 341: ...8 15 LIGHTING SYSTEM EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 345: ...8 19 SIGNALING SYSTEM EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 351: ...8 25 COOLING SYSTEM EAS00807 COOLING SYSTEM CIRCUIT DIAGRAM ...
Page 354: ...8 28 COOLING SYSTEM ...
Page 355: ...8 29 IMMOBILIZER SYSTEM ET5YU1002 IMMOBILIZER SYSTEM ET5YU1003 CIRCUIT DIAGRAM ...
Page 364: ...8 38 IMMOBILIZER SYSTEM ...
Page 365: ...8 39 ELECTRICAL COMPONENTS EAS27970 ELECTRICAL COMPONENTS ...
Page 367: ...8 41 ELECTRICAL COMPONENTS ...
Page 369: ...8 43 ELECTRICAL COMPONENTS EAS27980 CHECKING THE SWITCHES ...
Page 388: ......
Page 390: ......
Page 396: ...COLOR CODE ...
Page 397: ......
Page 398: ...YAMAHA MOTOR ITALIA S P A ...
Page 399: ...XT660Z 2008 WIRING DIAGRAM ...